Installation Contract Resilient/Sheet Goods Flashcards
- Concrete Substrates
All concrete substrates should be tested for IRH (Internal Relative Humidity) according to ASTM F 2170. Calcium
Chloride tests may be conducted in addition to IRH and must be performed per the latest edition of ASTM F 1869.
New & Existing Concrete
SUBFLOORS SHOULD MEET THE GUIDELINES OF THE LATEST EDITION OF ACI 302 AND ASTM F 710, “STANDARD PRACTICE FOR
PREPARING CONCRETE FLOORS TO RECEIVE RESILIENT FLOORING” AVAILABLE FROM THE AMERICAN SOCIETY FOR TESTING AND MATERIALS, 100 BARR HARBOR
DRIVE, WEST CONSHOHOCKEN, PA 19428; 610-832-9585; HTTP://WWW.ASTM.ORG.
Concrete Substrates a.
Substrates shall be smooth, structurally sound, permanently dry, clean and free of all foreign material such as dust,
wax, solvents, paint, grease, oils, old adhesive residue, curing and hardening/ curing compounds, sealers and other
foreign material that might prevent adhesive bond.
Concrete Substrates b.
Concrete floors shall be flat and smooth within 1/8” in 6 feet or 3/16” in 10 feet.
Concrete Substrates c.
F-Number System: Overall values of FF 36/FL 20 may be appropriate for resilient floor coverings.
Concrete Substrates d.
ASTM F 2170 IRH (Internal Relative Humidity) are required for the Shaw warranty. Three tests should be
conducted for areas up to 1000 SF. One additional test, for each additional 1000 SF.
Concrete Substrates e.
Moisture vapor emission rate
• 4100 Adh. – may not exceed 87% RH.
• S150 Adh. – may not exceed 90% RH.
Concrete Substrates
Use only Portland based patching and leveling compounds. Do not install Shaw resilient flooring over gypsum based
patching and/or leveling compounds.
Light Weight Concrete
Internal Relative Humidity – Tests should be performed per the latest edition of ASTM F 2170.
Light Weight Concrete a.
a. Three internal relative humidity tests should be conducted for areas up to 1000 SF. One additional test, for each additional 1000 SF
Light Weight Concrete b.
b. Surface must be dry, clean, smooth, free of all dust and structurally sound.
Wood Substrates
a. Wood subfloors must be structurally sound and in compliance with local building codes.
Wood Substrates
b. Wood subfloors should be suspended with a minimum of 18” of well ventilated air space below.
Wood Substrates
c. Crawl spaces must have a vapor barrier covering the ground.
Wood Substrates
d. Wood subfloors directly fastened to concrete, or sleeper construction, are not recommended.
Wood Substrates
e. APA rated Sturd-I-Floor panels are designed as combination subfloor/underlayment, but exposure to construction conditions
including weather may necessitate installation of a 1/4” underlayment panel prior to resilient flooring installation.
Wood Substrates
f. SHAW resilient flooring is not recommended directly over fire-retardant treated plywood or preservative treated plywood.
The materials used to treat the plywood may cause problems with adhesive bonding. An additional layer of APA rated
1/4” thick underlayment should be installed.
Temperature - Ambient
Controlled environments are critical. Fully functional HVAC systems are the best way to ensure temperature and humidity control.
Temperature - Ambient
• Do not install resilient flooring products until the work area can be temperature controlled.
Temperature - Ambient
• Minimum installation temperature is 65°F with a maximum installation temperature of 100°F.
Temperature - Radiant Heat
Radiant heated substrates must not exceed 85°F (29°C) surface temperature.
Temperature - Radiant Heat
• Several days prior to installing resilient products over newly constructed radiant heated systems, make sure the
radiant system has been on and operating at maximum temperature to reduce residual moisture within the concrete.
Temperature - Radiant Heat
• Three days prior to installation lower the temperature to 65°F. 24 hours after installation, gradually increase the
temperature in increments of 5°F to avoid overheating.
Temperature - Radiant Heat
• After continuous operation of the radiant system, ensure the surface of the floor does not exceed 85°F.
Temperature - Radiant Heat
• Use of an in-floor temperature sensor is recommended to avoid overheating.
PH:
Concrete floors must be tested per the latest edition of ASTM F 710.
ASTM
American Society for Testing and Materials
ASTM F710
This practice covers the procedure for determining the acceptability of concrete floors for the installation of resilient flooring.
PH:
pH reading must not exceed 10.0.
PH:
Readings below 7.0 and in excess of 10.0 affect resilient flooring and adhesives.
PH:
Rinsing the surface with clear water is the best way to lower alkalinity. “DAMP MOP”
NOTE:
NOTE: IT MAY NOT BE THE FLOOR COVERING INSTALLER’S RESPONSIBILITY TO CONDUCT THE TESTS. IT IS, HOWEVER, THE FLOOR COVERING INSTALLER’S
RESPONSIBILITY TO MAKE SURE THESE TESTS HAVE BEEN CONDUCTED AND THAT THE RESULTS ARE ACCEPTABLE PRIOR TO INSTALLING THE FLOOR COVERING.
WHEN MOISTURE TESTS ARE CONDUCTED, IT INDICATES THE CONDITIONS ONLY AT THE TIME OF THE TEST.
- JOB SITE CONDITIONS
a. It is recommended that resilient floor covering installation shall not begin until all other trades are completed.
JOB SITE CONDITIONS
b. Areas to receive flooring shall be clean, fully enclosed, with the permanent HVAC set at a uniform temperature range of
65°F to 85°F and maintained following the installation.
JOB SITE CONDITIONS
c. Areas to receive flooring should be adequately lighted during all phases of the installation process.
JOB SITE CONDITIONS
d. Floors shall be smooth, permanently dry, clean and free of all foreign material such as dust, wax, solvents, paint, grease,
oils, old adhesive residue, curing and hardening compounds and sealers.
JOB SITE CONDITIONS
e. Working and open times vary based on job conditions, substrate, temperature and humidity.
Material Storage & Handling
a. Store all rolls standing upright; do not lay rolls down for long periods.
Material Storage & Handling
b. When more than one roll of a color is being installed, all material should be from the same batch and the rolls must be
installed in consecutive order. If material from more than one batch is to be used, the job should be laid out so that different
batch numbers are not installed side by side.
Material Storage & Handling
c. Flooring material and adhesive must be acclimated to the installation area for a minimum of 48 hours prior to installation.
Material Storage & Handling
d. Store cartons of tile or plank products flat and squarely on top of one another. Preferably, locate material in the “center” of
the installation area (i.e. away from vents, direct sunlight, etc.)
Substrates
All substrates to receive resilient flooring shall be dry, clean, smooth and structurally sound. They shall be free of dust, solvent, paint, wax, oil, grease, residual adhesive, adhesive removers, curing, sealing, hardening, or parting compounds, alkaline salts,
excessive carbonation or laitance, mold, mildew and other foreign materials that might prevent adhesive bond.
WOOD SUBSTRATES
a. Double-layered APA rated plywood subfloors should be a minimum 1” total thickness, with at least 18” well ventilated air
space beneath. Insulate and protect crawl spaces with a vapor barrier.
WOOD SUBSTRATES
b. Do not install over sleeper construction subfloors or wood subfloors applied directly over concrete.
WOOD SUBSTRATES
c. Underlayment panels can only correct minor deficiencies in the sub-floor while providing a smooth, sound surface on
which to adhere the resilient flooring.
WOOD SUBSTRATES
d. Any failures in the performance of the underlayment panel rests with the panel manufacturer and not with Shaw
Industries, Inc.
WOOD SUBSTRATES
e. It is recommended that your chosen APA underlayment grade panels be designed for installation under resilient flooring
and carry a written warranty covering replacement of the entire flooring system.
WOOD SUBSTRATES
f. Always follow the underlayment manufacturer’s installation instructions.
STRIP – PLANK WOOD FLOORING
Due to expansion and contraction of individual boards during seasonal changes, SHAW recommends 1/4” or thicker APA
rated underlayment panels be installed over these types of subfloors.
CONCRETE
a. New or existing concrete subfloors must meet the guidelines of the latest edition of ACI 302 and ASTM F 710, “Standard
Practice for Preparing Concrete Floors to Receive Resilient Flooring”.
CONCRETE
b. On or below-grade slabs must have an effective vapor retarder directly under the slab.
CONCRETE
c. Wet curing 7 days is the preferred method for curing new concrete.
CONCRETE
d. Curing compounds (DO NOT USE). If present they can interfere with the bond of the adhesive to the concrete.
CONCRETE
e. Remove curing compounds 28 days after placement, so concrete can begin drying.
CONCRETE
f. Concrete floors shall be flat 3/16” in 10 ft.
CONCRETE
g. F-Number System: Overall values of FF 36/FL 20 may be appropriate for resilient floor coverings.