Hydraulics- Pumps- Hoses Flashcards
Rotary pumps are what type of displacement?
positive displacement
What is the most common type of rotary pump?
the gear type pump
What are the 5 types of rotary pumps?
Gear, vane, screw, sliding shoe, multiple piston
What may result from improper design, excessive suction lift, improper piping
cavitation
What are the disadvantages of a centrifugal pump?
suction lift and sensitivity to head and speed
What is the best and most modern way to align pumps?
laser optical
Shelf life of hoses
10 years
Flexible hoses must not be twisted during installation because
The service life of the hose would be reduced and fitting may become loose
What happens to flexible hose under pressure?
length contracts and diameter expands
Beta 5 = _____ the removal of what %?
Beta 5=10 removes 90%
Beta 10 = ___ removes what %?
beta 10 = 50 removes 98%
What are the 4 basic types of hydraulic pumps
Vane, piston ,gear, screw
What is the most common liquid contamination of hydraulic fluid?
Water
What are the five flow control valves?
Stop, globe, needle, Gate, plug cocks
at what contamination level will water show cloudiness in hydraulic fluid?
Cloudiness at .03%
What is the max allowable water content in hydraulic oil?
500ppm
What pump is seldom used, simplest of pumps, 600 psi or less?
Gear pump
What pump is rugged and highly efficient, range of 6,000 PSI or more?
Piston
What PUMP IS EFFICIENT AND Small 2,000 psi?
Vane
What pump is used for power transmission in sub 3,00 psi?
Screw
Hydraulic motors are commonly used with what type pumps?
Vane and piston
What is pressure?
The direct result of resistance of fluid flow
What chapter of the M9000 is the flex hose program?
505 flex hose program
Hose slack in a hydraulic hose should be between?
5-8%
When making a hose tag what should be on the tag?
Replacement date
What is cavitation?
When absolute static pressure drops below the liquid’s vapor pressure
What is done for BECCE’s to prevent damage from a too realistic scenario?
Dry run
What percentage of working pressure do you test a temporary hose to?
200%
Which hose is not part of a hose log?
Outboard hoses
When do you change hydraulic oil?
every 500 hours of operation
What position do vanes get stuck in?
Retracted position
What are the 4 positions of a DCV?
Open, Closed, Floating, tandem
When grit or debris is caught in a vane pump what happens?
Vane is stuck in retracted position
The difference between inlet and outlet pressure at full flow (rated capacity)?
Full flow differential pressure(set pressure)
Cavitation in piston pump on initial startup?
Restricted inlet to the pump
Hydraulic strainers are located where?
Before pumps or at the reservoir fills
Hydraulic filters are located where?
after the pump, return line, before entering the reservoir, and bypass loop
What is the most desirable flow in a hydraulic system?
Laminar flow
What is the least desirable flow in a hydraulic system?
Turbulent flow
How often do you check viscosity in hydraulic oil?
Systems used daily-check semi annually or
any less check annually
What is the greatest effect on viscosity in hydraulic oil?
Heat
Selecting the correct hydraulic connector or fitting depends on what?
Fluid mediation
A fitting in a hydraulic hose can be connected in which ways?
Crimped or swaged
What is the preferred viscosity index for most hydraulic systems?
90 above
Viscosity is measured how?
Saybolts universal or saybolt universal seconds
In the CG what is the most commonly used Hydraulic fluid
Navy Standard hydraulic oil
What are the 4 main requirements of fluids in hydraulic systems?
Transmit power, cool , seal, and Lubricate
Hydraulic oil shall be sampled at least
monthly or Semi annually
Hydraulic oil shall be exercised at least ?
15 min Quarterly
What classification letter does ships hydraulic tanks have?
F
In hydraulic oil testing and analysis what is an ISO cleanliness code?
3 digit code that indicates the amount of micron particle size
Two types of lubricating films that exist within a hydraulic system?
full film and boundary lubrication
What is it called when metal components are completely separated by a lubricating film?
Full film
When some metal is metal to metal contact due to tolerances its called
Boundary lubrication
What IS THE MOST COMMON HYDRAULIC ACCUMULATORS IN THE CG
Gas charged with nitrogen
What component absorbs hydraulic shock and stores fluid under pressure as an auxiliary energy source
an accumulator
After a hydraulic oil change how many hours do you have to wait to sample the system?
25 hours
What are the 2 types of hydraulic filters?
Surface or depth
This component diverts fluid to a second actuator or motor to do work in another part of the system
Sequence valve
How long do you test a hydraulic hose for
5 min a twice the operating pressure
What is a common problem with piston type hydraulic actuators
external leakage
How does hydraulic fluid get cooler
the reservoir
What is the most common cause of hydraulic system failures?
Contamination
What happens to a hose under psi?
Contracts in length, expands in width
If a pump creates flow what creates resistance?
pressure
What affects hydraulic oil sealing ability?
Viscosity
most common type of hydraulic fluid
petroleum based
If you have a bearing failure on a centrifugal pump with excessive vibration what is the likely cause?
Misalignment
What are the disadvantages of the centrifugal pump?
cannot self prime, poor suction lift
What are the two classifications of centrifugal pumps?
Single stage and multistage
What chapter is compressed air in the NSTM
NSTM chapter 551
The three classifications of impellers are
open, closed, and semi closed
A measurement exceeding ___ inches would indicate excessive runout
.002”
If you have no display on your RCS what should you check?
Voltage
what do vacuum gauges read in
HG
Hydraulic systems sense a certain pressure and directs the flow back in the?
unloader valve
what is the most commonly used hydraulic motor
fixed displacement piston type
hydraulic shock can be reduced by using what component in the line upstream by using a
pressure snubber
What percentage of hydraulic failures are due to contamination?
80%
How long do you test a hydraulic hose?
5 min
What pressure do you test a hydraulic hose at?
twice the rated pressure
What is the diameter of the -10 hydraulic hose?
⅝
What is the inside diameter of a -12 hydraulic hose?
¾
what IS THE DIAMETER OF A -16 hydraulic hose
1 inch
What are the two types of hydraulic reservoirs?
vented/pressurized
the most common type of media for coarse filtration is
surface media
what is the acceptable leakage rate for screw type hydraulic pump shaft seal?
50ML
what is the max water in hydraulic fluid
500 ppm
how much water PPM is acceptable in petroleum based hydraulic oil
130-250 ppm
According to NSTM 556 a desirable level of water is ?
100 ppm or .01
what is the most common type of reservoir
vented
tested PH levels in a hydraulic fluid should be
8.2-10.0
thief samples should only be taken if the system ?
cannot be operated
EPA generator training how often
Annually
If a pressure gauge reads 0, what is the normal reading of the gauge?
14.7
what is atmospheric pressure at sea level
14.7
One bar is equal to
14.5
How much does one inch squared column of air weigh if it reached as high as the atmosphere?
14.7
Temperatures in a hydraulic reservoir shall be maintained over what temp?
110 deg
The contractor must present the CG with a Weight handling certificate?
Presented to KO at the arrival conference
Lifting equipment shall be tested to ?
125% of the weight of the vessel to be dry docked
When testing a crane the test should not create more than a?
15% list or the immersion of the deck edge the load shall be reduced accordingly
overhauls of critical equipment components should not generally be required more than every?
4 or 5 years
Complete overhauls should not be more than
8 years
Graphic safe plates shall be provided and displayed at the cranes operator station as described?
- stability, sea state limitations, graphically show safe work zones and working load limits while operating
How often is hydraulic fluid sampling completed?
Semi annual
Semi annual
If a crane is used daily or 120 times per quarter the hydraulic oil shall be tested?
Quarterly and water shall not exceed .05%
What is a dynamic load test of a crane?
125% for 10 min
What is a static load test
150% of working load for 10 min
Wire rope shall be tested to ?
200% of working load limit (WLL) with certification tag attached to fitting
All units with cranes shall maintain _______ log
Usage log
Forklifts must be weight tested every ____ years
2 years