Hydraulics Flashcards

1
Q

Define ‘Hydraulics’

A

A branch of science and technology about the conveyance of liquids through pipes and channels especially as a source of mechanical force or control

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2
Q

Define ‘Pneumatics’

A

A branch of science or technology about the mechanical properties of gasses.

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3
Q

What happens to the fluid in hydraulics?

A

It is held in a closed system

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4
Q

What are the pros of hydraulics?

A

> Fluids are incompressible so can exert extreme pressures

> Hydraulics consume less energy than pneumatics because pneumatics uses continually replenished gas.

> Hydraulics produce highly defined actions

> Hydraulics are self-lubricating and aid anti-corrosion

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5
Q

What are the cons of hydraulics?

A

Hydraulic fluid is a contaminant and is no suitable for certain applications

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6
Q

What are pumps?

A

Converts mechanical energy into hydraulic energy

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7
Q

How do hydraulic pumps work?

A

> Creates a vacuum at the pump inlet which allows atmospheric pressure to force liquid from the reservoir into the inlet line to the pump.

> Delivers liquid to the pimp outlet and forces it into the hydraulic system

> Balls dictate the direction of liquid flow.

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8
Q

What is pressure?

A

> It does not generate pressure. It produces the flow necessary for the development of the pressure which is a function of resistance to the fluid flow.

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9
Q

What is a positive displacement pump?

A

Delivers the same amount of liquid for each cycle of the pump action. Delivery remains constant regardless to the changes in pressure.

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10
Q

What is a variable displacement pump?

A

Delivers the different amounts of liquid for each cycle of the pump action.

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11
Q

List the properties of cylinders?

A

> Single Port / Dual Port

> Single Acting / Dual Acting

> Returned / Returned by a spring / Returned by an external force

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12
Q

What are 4 different activation methods?

A

> Lever controlled

> Foot controlled

> Push button controlled

> Solenoid controlled

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13
Q

List the two types of resevoirs

A

> Non-pressurised hydrostatic

> Non-pressurised atmospheric

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14
Q

List 6 types of valves

A

> Check valves without spring

> Check valves with spring

> Shut off valve (normally open)

> Shut off valve (normally closed)

> Directional control valves

> Pressure release valves

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15
Q

For a direction control valve, what are the 3 different functions it can perform?

A

> Stop fluid flow

> Allow fluid flow

> Change the direction of fluid flow

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16
Q

What is a double acting cylinder?

A

> Facilitates the exertion of force in either direction.

> Box with the lines that extend out indicate the default state

17
Q

For a pump, what are the 3 different symbols and what do they mean?

A

> Circle = Motorised

> Triangles = Number of directions of pumping ability (1 or 2 triangles)

> Arrow (from bottom-left to top-right) = Variable displacement [Symbol1]

18
Q

For a cylinder, what are the 3 different symbols and what do they mean?

A

Lines (coming out from the side) = Ports

Spring = Returned by spring

Lever/Foot/Push-button/Solenoid = Control method [Symbol2]

19
Q

What is the symbol for non-pressurised hydrostatic?

A

[Symbol3]

20
Q

What is the symbol for non-pressurised atmospheric?

A

[Symbol4]

21
Q

What is the symbol for a check valve?

A

[Symbol5]

22
Q

What is the symbol for a check valve with a spring?

A

[Symbol6]

23
Q

What is the symbol for a normally open shut off valve?

A

[Symbol7]

24
Q

What is the symbol for a normally closed shut off valve?

A

[Symbol8]

25
Q

Draw a directional control valve, normally closed, 2 ports 2 positions with spring return and level control

A

[Symbol9]

26
Q

Draw a directional control valve, normally open, 2 ports 2 positions with spring return and button control

A

[Symbol10]

27
Q

Draw a directional control valve, normally closed, 2 ports 2 positions with spring return and solenoid control

A

[Symbol11]

28
Q

What is the symbol for automatic valves (pressure relief)

A

[Symbol12]

29
Q

What are the 4 parameters of a cylinder?

A

> Bore: The diameter of the internal chamber

> Rod: The diameter of the piston rod

> Stroke: The distance the piston will travel

> Pressure: The maximum hydraulic pressure allowed

30
Q

How is PSI calculated? What is the equation?

A

PSI = Force (lb) / Surface area (in2)

31
Q

What is the equation to calculate the force applied to the side of the piston without the rod?

A

FA = PSπr2

32
Q

What is the equation to calculate the force applied to the side of the piston with the rod?

A

FB = PSπ(CD2 - RD2) / 4

33
Q

How is the distance that the rod moves based on the volume of fluid calculated on the rodless side?

A

RTD = V / πr2

34
Q

How is the distance that the rod moves based on the volume of fluid calculated on the rod side?

A

RTD = 4V / π(CD2 - RC2)

35
Q

What happens when there are two pistons in parallel with diffent weights?

A

> The lighter piston moves first

> When the ligher piston is fully extended, the heavier one moves

> When the heavier piston is fully extended, the pressure release valve is activated

[Picture25]

36
Q

What happens when you have pistons in series?

A

> Regardless of weight, the first piston moves until it is fully extended

> When fully extended, the second piston moves

37
Q
A