HCC Flashcards
Closed Loop Control
uses feedback to make the control process automatic
Thermostat
temperature actuated sensor that provides feedback
High limit switch
safety device that shuts gas valve
prevents dangerously high temperature
disc type
located near top of heat exchanger
80 to 120 degrees maximum
Circuit voltage to ground dwelling unit
max 150V
Class 1 extra low voltage power circuit
30V & 1000VA
Class 2 low energy power circuit
150V & 100VA
24V thermostat wiring
LVT cable
Bi-metal temperature sensing device
operates on the principle that different metals expand and contract at different rates as temperature change
Strip type
2 strips of dissimilar metals welded together
Spiral type
wound in sprail or coil
1.5 cm by 20cm
higher sensitivity
ideal for mercury bulb switches
Disc type
2cm by 3 cm
snapping action from mechanical stress
sealed
Bellow type sensing
uses a fluid that vaporizes to move contacts
large snapping action
ideal for line voltage thermostat for unit heaters and electric heating
Liquid bulb type temperature sensing
operates by expanding and contracting volume of liquid
monitoring temperature of water and air in a pipe or tank
Thermocouples
generate voltages proportional to temperature
made of 2 dissimilar wires metals
30mV
hot junction inside metallic capsule
prove existence of open flame
Thermopile
thermocouples in series
800mVh
Thermistor
Solid State Device
resistance of semi-conductor material changes with temperature
small physical size
negative temperature coefficient
accurate
Resistance temperature detector
like thermistor
uses copper, nickel, platinum
positive temperature coeffiecint
platinum most commonly used due to high anti corrision
senses extreme temperature
greater accuracy, used for industrial settings
Pyrometer
lens focused thermocouple
measured at a distance
moving objects
COunter flow furnace
fan at the top
hot air pushed to the bottom
2 high limit switches
121 to 149 degrees maximum
Fan Cycling
fan ON is too low (49 to 60)
fan off is too high (32 to 38)
differential is to narrow (17 to 22)
High Limit cycling
fan failure
Thermostat contacts
mercury contacts
spring activated snap action exposed contacts
glass enclosed magnet and armature snap acting contacts
Mercury Contacts
mercury is tilted towards the 2 wires to complete the circuit
not for high current rating
Spring activated snap action exposed contacts
rubbing action when they close
high current switching
require maintenance
Glass enclosed magnet and armature snap acting contacts
Heating and cooling thermostats
Heating contacts close
cooling contacts open
Thermostat wiring
Red line 1
white Heating
yellow cooling
green fan
Anticipator
generates a small amount of heat to the thermostat
anticipates a rise in temperature
series for heating
parallel for cooling
adjustable for heating
fixed for cooling
Thermocouple power unit
flame proving device generates 26 to 32mV
holds armature in place for gas to flow
10 to 30 secs
Safety pilot switch
in series with main gas valve
stops gas flow
Safety gas valve
stops gas flow to main burner and pilot flame
Soleniod valvees
control flow of gas
in series with operating controllers
Diaphargm valves
turns the supply gas to main burner on or off
Combination gas valve
gas regulator, safety gas valve, power unit, main gas valve, manual has valve
Blower Motor
fractional horsepower
2 speed