GMAW FILLER METALS, SHIELDING GASES, AND SAFETY 120103B Flashcards
Which organizations have written specifications for GMAW filler metals? A) WCB and CSA B) CWB and AWS C) ASME and CWB D) AWS and CSA
D. AWS and CSA have written specifications for GMAW filler metals.
The composition of the base metal is the major factor to consider when selecting: A) a shielding gas B) filler materials C) a power source D) current settings
B. The composition of the base metal is a major factor to consider when selecting filler metals.
Silicon, aluminum and manganese, when added to ER49S-2 are used as: A) stabilizers B) deoxidizers C) lubricators D) indicators
B. Silicon, aluminum, and manganese are used as deoxidizers when added to ER49S-2.
With GMAW wire, cast refers to the:
A) circle formed by one wrap of the wire
B) method of forming the wire
C) natural twisting action of the wire during forming
D) ability of the wire to be pushed through a plastic liner
A. Cast refers to the circle formed by one wrap of the wire.
Describe the helix of a wire and the effect that it may have on welding.
Helix is the result of the natural twisting action of the wire during forming. If the helix of the wire is excessive, the wire does not exit straight out through the contact tip. This in turn can cause the wire to wander. The arc becomes unstable as this corkscrew effect causes a change in the direction of wire feed.
Interpret the ER49S-2 electrode classification: E: R: 49: S: 2:
E: electrode R: rod 49: minimum as welded tensile strength and megapascals divided by 10. S: solid wire 2: chemical analysis
When using GMAW on mild steel with carbon dioxide shielding, which type of filler wire should be selected? A) an oxidized wire B) a deoxidized wire C) a high alloy wire D) a flux coated wire
B. A deoxidized wire.
When wires are packaged in sealed containers, it is merely to protect them from: A) smoke and fumes B) moisture contamination C) transportation damage D) ultraviolet light radiation
B. Moisture contamination.
Improperly stored wires most often produce welds with: A) wagon tracks B) cold lapping C) slag inclusions D) porosity
D. Porosity
Filler metals containing additional deoxidizers are intended for use on:
A) moderately rusty low carbon steels
B) alloy steels containing chromium
C) nonferrous metals
D) stainless steels with more than 18% chromium
A. Moderately rusty low carbon steels.
What does the G stand for in the CSA GMAW electrode classification
ER49S-G?
A) gas shielded
B) general classification for new electrodes not covered under any other classification
C) approved for use on class G secondary containment vessels for nuclear service
D) general-purpose electrode for use on carbon and low alloy steels
B. General classification for new electrodes not covered under any other classification
What is the primary purpose of a shielding gas?
To prevent the molten weld metal from absorbing elements from atmospheric air, such as oxygen and nitrogen.
When oxygen and nitrogen from the atmosphere become mixed in the molten weld metal, they:
A) increase the tensile strength of the weld metal
B) form harmful oxides and nitrides in the weld metal
C) help increase the ductility of the weld zone
D) increase the fracture toughness of the weld metal
B. Form harmful oxides and nitrides in the weld metal.
Which gas is the lightest? A) hydrogen B) argon C) helium D) oxygen
A. Hydrogen.
Argon and helium are: A) reactive gases B) inert gases C) ionized gases D ) nonconductive gases
B. Inert gases.