GENERAL LEVEL 2 Flashcards
1
Q
- Which of the following is not a property of magnetic lines of force?
(a) They form closed loops which do not cross
(b) The density increases with distance from the poles of a permanent magnet
(c) Hey are considered to have direction
(d) They seek paths of least magnetic resistance or least reluctance
A
(b) The density increases with distance from the poles of a permanent magnet
2
Q
- Surrounding an electromagnet, the magnetic field is strongest:
(a) Immediately after the current ceases to flow
(b) While the magnetizing current ceases to flow
(c) At the time the magnetic particles are applied to the part
(d) Just prior to current reversal
A
(d) Just prior to current reversal
2
Q
- The value of permeability is:
(a) A fixed value depending upon the type of material
(b) Between 1 and 100 for all ferromagnetic materials
(c) Between 0 and 10 for all ferromagnetic materials
(d) Dependent upon the amount of magnetizing force necessary to overcome
saturation
A
(a) A fixed value depending upon the type of material
3
Q
- The flux density of the magnetism induced by a coil is affected by:
(a) The coil size
(b) The current in the coil
(c) The number of turns in the coil
(d) All of the above
A
(a) The coil size
(b) The current in the coil
(c) The number of turns in the coil
(d) All of the above
4
Q
- How many turns of a coil will be needed to establish a longitudinal field in a steel
shaft that is 22.86 cm (9 inches) long and 7.62 cm (3 inches) in diameter? 3000
amperes magnetizing current is available, it is desired to magnetize the part in
accordance with the formula NI = 45,000/(L/D):
(a) 1
(b) 3
(c) 5
(d) 7
A
(c) 5
5
Q
- How many ampere-turns are required to magnetize a part that is 40.6 cm (16 inches)
long and 5 cm (2 inches) in diameter?
(a) 9000 ampere-turns
(b) 5625 ampere-turns
(c) 2812 ampere-turns
(d) None of the above
A
(b) 5625 ampere-turns
6
Q
- The lines of flux or force in a circularly magnetized ferromagnetic bar:
(a) Are aligned through the piece from the south to the north pole
(b) Are aligned through the piece from the north to the south pole
(c) Leave the south pole and enter the north pole
(d) Are contained within and around the part
A
(d) Are contained within and around the part
7
Q
- In which magnetizing method is the current passed directly through the part, thereby
setting up a magnetic field at right angles to the current flow?
(a) Longitudinal magnetization
(b) Coil magnetization
(c) Central conductor magnetization
(d) None of the above
A
(d) None of the above
8
Q
- Which of the following is false concerning a magnetic field in and around a hollow
conductor as compared to that of a solid conductor of the same outside diameter when
both are of the same magnetic material, and when the applied current is the same?
(a) The field immediately outside the outer surface of the hollow conductor is
greater
(b) The field gradient inside the hollow conductor is steeper
(c) The fields outside the conductors are the same
(d) The fields are the same at the centre
A
(c) The fields outside the conductors are the same
8
Q
- The field in a section of ferromagnetic pipe being magnetized by means of a central
conductor is strongest at the:
(a) Ends of the pipe
(b) Outer surface of the pipe
(c) Inner surface of the pipe
(d) The field is uniform at all places
A
(c) Inner surface of the pipe
9
Q
For a 7.6 cm (3 inches) diameter bar how much current is needed to magnetize the bar
for the detection of longitudinal discontinuities:
(a) 5500 amperes
(b) 16500 amperes
(c) 1000 amperes
(d) 3000 amperes
A
(d) 3000 amperes
10
Q
- For detection of longitudinal discontinuities a 7.6 cm (3 inches) diameter bar is
magnetized in:
(a) The longitudinal direction
(b) The circular direction
(c) The clockwise direction
(d) None of the above directions
A
(b) The circular direction
11
Q
- A bar that is 5 cm (2 inches) by 10 cm (4 inches) by 30.5 cm (12 inches) is being
magnetized in the circular direction. About how many amperes are required using the
perimeter approach?
(a) 2200
(b) 4500
(c) 3800
(d) None of the above
A
(c) 3800
12
Q
- An advantage of AC is that:
(a) It is most readily available
(b) Equipment can be made lighter
(c) It leaves the part demagnetized
(d) All of the above
A
(a) It is most readily available
(b) Equipment can be made lighter
(c) It leaves the part demagnetized
(d) All of the above
13
Q
- When a magnetic field cuts across a crack:
(a) Electrons begin jumping back and forth across the crack
(b) The crack begins to heat up
(c) Magnetic poles form at the edges of the crack
(d) All of the above
A
(c) Magnetic poles form at the edges of the crack
14
Q
- A disadvantage of AC current is that it:
(a) Cannot be used with dry powder
(b) Has poor penetrating power
(c) Can only provide low flux densities
(d) Cannot be used for residual magnetic particle testing
A
(b) Has poor penetrating power
15
Q
What causes a leakage field in a steel bar?
(a) A crack
(b) Reversal of the magnetic field
(c) Paint on the surface
(d) All of the above
A
(a) A crack
16
Q
An indication is a defect under which of the following conditions?
(a) If it is greater than 3.8 cm (1.5 inches) long
(b) If it exceeds the limits of a standard or specification
(c) If it is deep
(d) Under all of the above indications
A
(b) If it exceeds the limits of a standard or specification
17
Q
- A magnetic particle indication is sharp and very fine; this suggests that the
discontinuity is:
(a) Subsurface seam
(b) A shallow, tight surface crack
(c) Porosity
(d) A deep crack
A
(b) A shallow, tight surface crack
18
Q
- Paint will not affect the detection of a crack if:
(a) The paint is thick and the defect is subsurface
(b) The paint is thin and the crack is parallel to the direction of flux lines
(c) The crack is sharp and the paint is thin
(d) All of the above
A
(c) The crack is sharp and the paint is thin
19
Q
Among the following, the best type of current for the detection of fatigue cracks is:
(a) Half-wave direct current
(b) Alternating current
(c) Direct current
(d) Half-wave alternating current
A
(b) Alternating current
20
Q
- Continuous magnetization provides the most sensitivity because:
(a) The magnetic particles are present while the part is being magnetized
(b) The magnetic field is greatest while the magnetizing current is on
(c) All of the above
(d) Neither of the above
A
(c) All of the above
21
Q
- The sensitivity of magnetic particle testing is greatest when the discontinuity is:
(a) Parallel to the direction of the magnetic flux lines
(b) Perpendicular to the flow of the magnetizing current
(c) Perpendicular to the direction of the magnetic flux
(d) Perpendicular to the line between prods
A
(c) Perpendicular to the direction of the magnetic flux
22
Q
- To provide reliability and reproducibility in magnetic particle testing, written
procedures should include:
(a) Location of the coil and current for each magnetization
(b) Requirements for ammeter calibration
(c) Type and concentration of the particles
(d) All of the above
A
(a) Location of the coil and current for each magnetization
(b) Requirements for ammeter calibration
(c) Type and concentration of the particles
(d) All of the above
23
26. Flux density is a measure of the number of magnetic flux lines perpendicular to an
area of cross-section. If a discontinuity is in the plane of the unit area, the strongest
magnetic article indication will be formed when the discontinuity is:
(a) Inclined at 45º to the flux lines
(b) Parallel to the flux lines
(c) 90º to the flux lines
(d) 135º to the flux lines
(c) 90º to the flux lines
24
25. The magnetic particles are noticed to bunch in some fillet areas and stand on end on
the edge of a part being magnetized. These observations indicate that the:
(a) Particle concentration is too low
(b) Flux density is excessive
(c) Flux density is too low
(d) Magnetizing current should be changed form AC to DC
(b) Flux density is excessive
25
27. Prods are being used to magnetize a weld area. When dry powder is dusted on the
surface, it is observed that there is no mobility of the particles. What is the most
probable reason for this observation?
(a) The magnetizing current is not high enough
(b) The flux density is too low
(c) DC is being used
(d) All of the above are possible reasons
(a) The magnetizing current is not high enough
(b) The flux density is too low
(c) DC is being used
(d) All of the above are possible reasons
26
28. The current from portable high amperage units can be applied to the object using:
(a) Prods
(b) Cable coils
(c) Pre-wrapped coils
(d) All of the above
(a) Prods
(b) Cable coils
(c) Pre-wrapped coils
(d) All of the above
27
29. How can parts be tested to determine if they have been adequately demagnetized?
(a) By bringing a suspended paper clip near the middle of the part
(b) By using a small horseshoe permanent magnet
(c) By using a small magnetometer held at a corner of the part
(d) By sprinkling some magnetic particles on the part
(c) By using a small magnetometer held at a corner of the part
28
30. The statement ‘magnetic particle testing can be applied to plated and painted parts’.
(a) May be true depending upon the thickness of the coating
(b) May be true if flux densities are increased to compensate for the coating
thickness
(c) Is true only for circular circumstances
(d) Both (a) and (b)
(a) May be true depending upon the thickness of the coating
29
32. Magnetic particle testing is most likely to find subsurface discontinuities in:
(a) Soft steels with high permeability
(b) Soft steels with low permeability
(c) Hardened steels with low permeability
(d) Hardened steels with high permeability
(a) Soft steels with high permeability
30
31. A group of indications, some sharp and some broad and fuzzy, were found on an area
of a small forging. Demagnetization and re-inspection eliminated these indications.
What was the probable cause?
(a) Forging lap
(b) Magnetic writing
(c) Change in permeability
(d) Subsurface variation
(b) Magnetic writing
31
33. Which of the following is not an advantage of Magnetic Particle testing?
(a) Fast and simple to perform
(b) Can detect discontinuities filled with foreign material
(c) Most reliable for finding surface cracks in all types of material
(d) Works well through a thin coat of paint
(c) Most reliable for finding surface cracks in all types of material
32
34. Which of the following does not represent a limitation of Magnetic Particle testing?
(a) The type of materials which may be effectively tested
(b) The directionality of the magnetic field
(c) The need for demagnetization
(d) The ability to detect discontinuities filled with foreign material
(d) The ability to detect discontinuities filled with foreign material
33
35. The most effective NDT method for locating surface cracks in ferromagnetic materials
is:
(a) Ultrasonic testing
(b) Radiographic testing
(c) Magnetic particles testing
(d) Liquid penetrant testing
(c) Magnetic particles testing
34
A discontinuity which is produced during solidification of the molten metal is called:
(a) Inherent
(b) Processing
(c) Service
(d) None of the above
(a) Inherent
35
Pipe would be classified as what type of discontinuity?
(a) Inherent
(b) Processing
(c) Service
(d) None of the above
(a) Inherent
36
38. A seam would be classified as what type of discontinuity?
(a) Inherent
(b) Processing
(c) Service
(d) None of the above
(b) Processing
37
39. A lamination in steel plate would be classified as what type of discontinuity?
(a) Inherent
(b) Processing
(c) Service
(d) None of the above
(b) Processing
38
40. An internal rupture caused by working steel at improper temperatures is called a:
(a) Lap
(b) Cold shut
(c) Forging burst
(d) Slag inclusion
(c) Forging burst
39
41. Cracks which are caused by alternating stresses above a critical level are called:
(a) Stress corrosion cracks
(b) Cycling cracks
(c) Critical cracks
(d) Fatigue cracks
(d) Fatigue cracks
40
42. Cracks which are caused by a combination of tensile stress and corrosion are called:
(a) Stress corrosion cracks
(b) Cycling cracks
(c) Critical cracks
(d) Fatigue cracks
(a) Stress corrosion cracks
41
43. Which of the following are ferromagnetic materials?
(a) Aluminium, iron, copper
(b) Iron, copper, nickel
(c) Copper, aluminium, silver
(d) Iron, cobalt, nickel
(d) Iron, cobalt, nickel
42
44. The reverse magnetising force necessary to remove a residual magnetic field from a
test piece after it has been magnetically saturated is called:
(a) Hysteresis
(b) Coercive force
(c) Demagnetising flux
(d) Reverse saturation
(b) Coercive force
43
45. Magnetic lines of force enter and leave a magnet at:
(a) Saturation
(b) L/D ratios of greater than 4 to 1
(c) Flux concentration points
(d) Poles
(d) Poles
44
46. The ease with which a magnetic field can be established in a test piece is called:
(a) Reluctance
(b) Retentivity
(c) Permeability
(d) Electromagnetism
(c) Permeability
45
47. Opposition to establishment of a magnetic field in a test piece is called:
(a) Reluctance
(b) Retentivity
(c) Permeability
(d) Electromagnetism
(a) Reluctance
46
48. The ability of a material to remain magnetic after the magnetising force is removed is
called:
(a) Reluctance
(b) Retentivity
(c) Permeability
(d) Electromagnetism
(b) Retentivity
47
49. A magnetic field which is contained completely within the test piece is called a:
(a) Confined field
(b) Longitudinal field
(c) Circular field
(d) Saturated field
(c) Circular field
48
50. Which of the following produces a circular field?
(a) Coil
(b) Head shot
(c) Yoke
(d) All of the above
(b) Head shot
49
51. A technique used to find transverse discontinuities at the ends of longitudinally
magnetised bars by the use of transient currents is called:
(a) A coil technique
(b) A fast break technique
(c) A yoke technique
(d) A head shot
(b) A fast break technique
50
52. A leakage field is strongest when a discontinuity interrupts the magnetic flux lines at
an angle of:
(a) 0o
(b) 45o
(c) 90o
(d) 180o
(c) 90o
51
53. The best method of inducing a circular field in a tube is by a:
(a) Central conductor
(b) Head shot
(c) Coil
(d) Prod technique
(a) Central conductor
52
54. Magnetic flux density is zero at:
(a) The inside surface of a tube magnetised with a central conductor
(b) The outside surface of a tube magnetised with a central conductor
(c) The outside surface of a bar magnetised with a head shot
(d) The centre of a bar magnetised with a head shot
(d) The centre of a bar magnetised with a head shot
53
Magnetic flux density is highest at:
(a) The outside surface of a non-ferromagnetic tube magnetised with a central
conductor
(b) The inside surface of a non-ferromagnetic tube magnetised with a central
conductor
(c) The outside surface of a ferromagnetic tube magnetised with a central
conductor
(d) The inside surface of a ferromagnetic tube magnetised with a central conductor
(d) The inside surface of a ferromagnetic tube magnetised with a central conductor
54
56. An important consideration when using a direct contact method is:
(a) Lifting power of the yoke
(b) Coil diameter
(c) Preventing arc burns
(d) Field strength adjacent to the coil inside diameter
(c) Preventing arc burns
55
57. A prod method would be most sensitive to cracks:
(a) Parallel to a line connecting the prod contact points
(b) Tangential to a radius from each prod contact point
(c) Perpendicular to a line connecting the prod contact points
(d) Perpendicular to the long axis of the coil
(a) Parallel to a line connecting the prod contact points
56
58. When using prods, arc burns may be caused by which of the following?
(a) Dirty contact tips
(b) Inadequate pressure
(c) Too large a magnetic current
(d) All of the above
(a) Dirty contact tips
(b) Inadequate pressure
(c) Too large a magnetic current
(d) All of the above
57
59. The most common source of DC current for magnetic particle testing is:
(a) Motor generators
(b) Rectified AC
(c) Storage batteries
(d) None of the above
(b) Rectified AC
58
60. Fields generated in ferromagnetic material with AC current are useful for locating:
(a) All discontinuities
(b) Surface cracks
(c) Subsurface discontinuities
(d) Internal porosity
(b) Surface cracks
59
A common rule of thumb to use for current required in circular magnetisation:
(a) 1000 amps/25 mm of diameter
(b) 1000 ampere-turns/25 mm of diameter
(c) 1000 amps/25 mm of prod spacing
(d) None of the above
(a) 1000 amps/25 mm of diameter
60
62. The formula, NI = 45000/(L/D), is used to calculate the proper magnetising current
for:
(a) Prod magnetisation
(b) A head shot
(c) A central conductor
(d) Coil magnetization
(d) Coil magnetization
61
63. The formula, NI = 45000/(L/D), gives proper magnetising current for a coil, regardless
of coil size as long as:
(a) The test piece is not larger than 1/10 the cross sectional area of the coil
(b) AC current only is used
(c) The test piece essentially fills the coil
(d) The test piece is held tightly against the coil
(a) The test piece is not larger than 1/10 the cross sectional area of the coil
62
64. For direct contact magnetising methods, the magnetic field is oriented in what
direction relative to the current direction?
(a) Parallel
(b) At 45o
(c) At 90o
(d) At 180o
(c) At 90o
63
65. For direct contact magnetising methods, current should be flowing in what direction
relative to expected discontinuities?
(a) Parallel
(b) At 45o
(c) At 90o
(d) At 180o
(a) Parallel
64
66. What is the magnetic field strength at the surface of a 100 mm diameter bar as
compared to that at the surface of a 50 mm diameter bar, each carrying 1000 amps of
current?
(a) Twice
(b) One half
(c) One quarter
(d) Four times
(b) One half
65
67. What is the magnetic field strength at the surface of a 25 mm diameter bar as
compared to that at the surface of a 50 mm diameter bar, each carrying 1000 amps of
current?
(a) Twice
(b) One half
(c) One quarter
(d) Four times
(a) Twice
