Food Processing And Production Flashcards
What is food processing
It refers to the stages by which raw ingredients are turned into food and made suitable for consumption.
Why is food processed
- makes it enjoyable to eat
- makes it safe to eat
- reduces time spent on meal prep
- makes food available out of season
- makes it easy to prepare and save
- add variety to diet
- preserves and slows down spoilage
-maintains its consistency
3 stages of production system
Input
Process
Output
Input definition
Different ingredients, materials, machinery, items that go into a system
3 examples of an input in the production process
Eggs
Flour
Sugar
Process definition
Different processes that happen to the input that change it to an output
3 examples of a process in the production process
Beating
Creaming
Baking
Output definition
The finished product
3 examples of an output in the production process
Cakes
Biscuits
Buns
What is primary processing
Primary processing is when a food has to be processed before consumption.
Examples of primary processing
Milling wheat to flour
Descaling and gutting fish
Extracting oil from seeds
What is secondary processing
When a food has undergone primary processing is transformed into a food product
Examples of secondary processing
Flour processed into bread, pasta
Milk processed into cheese, yoghurt
Fruit and sugar made into jam
Oil made into margarine
Potatoes made into chips
What do both primary and secondary processing do
They affect the nutritional value and the sensory properties of the product
Stages of wheat into flour processing
Wheat grows in fields
Harvesting process- removes wheat grain from plant
Harvested wheat grains are stored until needed
Harvested wheat transported to a mill
Wheat is cleaned and conditioned
Flour is milled using rollers and sieves into different types of flour
Bran/ wheat germ/ endo sperm are separated and blended into different types of flour
Flour sold in shops for home bakes but also as bread, cakes, pasta etc etc
Which part of the wheat grain is used in the production of whole grain flour
All parts of the grain (more protein and more fibre)
Which part of the wheat grain is used in the production of brown flour
Germ and bran
Which part of the wheat grain is used in the production of white flour
Endosperm
What is the FUNCTION of yeast in bread making
To make the bread rise (produces carbon dioxide)
What ingredients help bread form and hold its shape
Flour- proteins In flour form gluten which helps form bread and hold its shape
Describe what is meant by the term proving
A rest period to allow the final rise of bread dough before baking
Milk primary processing steps
Cows are milked at least 2 times a day
Milk is stored at 4 degrees C and transported for processing at dairy
Milk is then pasteurised
Pasteurised milk is then separated into cream and liquid components
The cream and liquid components are then re blended. (The amount of cream added depends on the type of milk being produced)
To ensure the milk has a even consistency, homogenisation takes place. This involves the milk being pushed through a hole at pressure. So large molecules are broken down and dispersed evenly
What is the fat content of skimmed milk
-0.3%
Fat content of semi skimmed milk
1.8%
Fat content of whole milk
3.25%
What is pasteurisation
The process that reduces harmful bacteria present in products such as milk and yoghurt. The process involves Heating the food and rapidly cooling to keep it fresh for longer.
Why is pasteurisation used
Keep it fresh for longer
Makes sure it’s safe to drink
How is milk pasteurised
Heated to 71.7 degrees for at least 15 seconds, then cooled below 3 degrees very quickly
What piece of equipment is used to heat and cool the milk
Heat exchanger
What term is used to describe the diet followed by someone who has an intolerance to cows milk
Lactose intolerant
Secondary processing cheese steps
Pasteurised milk pumped into large cheese Vats. Starter cultures (harmless bacteria’s) are added to ripen the milk and give the cheese it’s flavour.
Rennet (an enzyme) is added to the milk which makes it separate into thick curds and runny whey.
Curds are cut which helps release the whey.
Curds are heated and stirred. Soft cheeses do not need stirred for long. Once curds are separated from whey different processing methods are used depending on the type of cheese.
Curds are then stacked, cut and turned to release more whey. This process is called cheddaring . Salt is added and cheese is cut into tiny crumbs before being packed into a mould and pressed. The cheese is then removed from the mould and stored. Longer the cheese is stored the stronger the flavour.
3 reasons salt is added to cheese
Slows growth of microorganisms
Helps develop rind
Flavour
Examples of hard cheeses
Parmesan
Cheddar
Edam
Wensleydale
Examples of soft cheeses
Brie
Camembert
Goats cheese
Mozzarella
What is fortifications
During production some food and drinks are supplemented with nutrients, usually in the form of vitamins and minerals. This ensures important nutrients are in the diet of many people in the UK.