Final Exam Flashcards
Properties of Responsive Supply Chain
Focus on responding speedily to changes When: High Demand Uncertainty Difficult to forecast demand Short product life High inventory cost High profit margins High product variety and lower volume High stockout & obsolescence cost
Properties of Efficient Supply Chain
Focus on cost reduction and efficiency When: Low Demand Uncertainty Predictable/stable demand Long product life Low inventory cost Low profit margins Low product variety and lower volume Low stockout & obsolescence cost
Appropriate Conditions of Centralized Strategy Supply Chain
Stable/predictable demand Low velocity of moving product Need Higher product availability Few points of sale (locations) Low distribution cost per weight High volume per shipment Low distribution complexity
Appropriate Conditions of Decentralized Strategy Supply Chain
High demand uncertainty/unpredictability High velocity of moving product Need to reduce delivery lead times Need higher delivery responsiveness Many points of sale (locations) High distribution cost per weight More delivery customization (complexity)
Push System
Every worker maximizes own output, making as many products as possible
Pros and cons:
-Focuses on keeping individual operators and workstations busy rather than effective use of materials
-Volumes of defective work may be produced
-Throughput time will increase as work-in-progress increases
Line bottlenecks and inventories of unfinished products will occur
-Hard to respond to special orders and order changes due to long throughput time
Pull System
Production line is controlled by the last operation (Kanban cards control WIP)
Pros and cons:
-Controls maximum WIP and eliminates WIP accumulating at bottlenecks
-Keeps materials busy, not operators. Operators only work when signaled to produce
-If a problem arises, there is no slack in the system
-Throughput time and WIP are decreased, faster reaction to defects, and less opportunity to create defects
What is the main goal of Sales & Operations Planning (S&OP)?
Minimize cost incurred to company to provide or supply products or services.
What are examples of External information in Productions Planning?
- External Capacity
- Competitor’s Behavior
- Raw Material Availability
- Market Demand
- Economic Conditions
What are examples of Internal information in Productions Planning?
- Current Physical Capacity
- Current Workforce
- Inventory Levels
- Activities required for Production
Common Internal Strategies (S&OP)
- Hire and Fire
- Temporary Workers
- Overtime/reduced hours
- Subcontracting
- Excess Inventory
- Large Backlogs
- Change production rates
Common External Strategies (S&OP)
- Price change (increase in price may drop demand)
- Promotions (increase demand)
- Advertising (increase demand)
- “Bundled” or “Packaged” offerings (increase demand)
- Turn down orders
- Pre-orders/Reservations
Economic Ordering Quantity (EOQ)
- D -> demand is known and constant (units/yr)
- S -> ordering cost (assumes immediate replenishment)
- H -> holding cost (cost/unit)
EOQ = sqrt( 2* S* D/ H)
*When ordering costs are equal to holding costs
Reorder Point (ROP)
- d_bar -> Average daily demand (slope of Order quantity vs time)
- L -> Lead time
ROP = d_bar x L
What is the Bullwhip Effect?
Small changes in demand from retailer cause wholesaler to order and less frequent large order and that caused suppliers to have even larger fluctuations.
What are some causes of the Bullwhip Effect?
- Price Fluctuations (on sale items can cause sell out due to “artificial demand”, upstream perceives as actual demand and ramps up production)
- Order Batching (upstream doesn’t distinguish change in order size from change in demand)
- Shortage Gaming (suppliers ration orders, buyers overcompensate to ensure they have product)
- Forecast inaccuracies