Ferrous Metals Flashcards
Effects of phosphorus
- increases strength and hardness
- decreases ductility and notch impact toughness
Affect of manganese on iron
- better surface finish
- contributes to strength and hardness
- decreases ductility and weld ability
Effects of silicon
- deoxidisers
- surface quality.
Effects of chromium
- increases corrosion resistance
- increase harden ability
- improve high temp strength
Effect of nickel
- increases strength
- increases harden ability
- increases impact strength
Molybdenum
- enhances creep strength
- increases harden ability
Aluminium
- deoxidiser
- controls grain growth
Cast iron contains % carbon
2-6%
Pig iron contains % carbon
4%
Ferrite contains % carbon
0.006%
Cementite contains % carbon
6.67%
Case hardening carbon %
Increases to 0.83%
Annealing define
- Makes steel soft, ductile and stress free
- slowly heated and slowly cooled
Normalising define
- Heated slowly to above upper critical point
- cooled in the air
- restore toughness in heat or work hardened metal
Hardening define
- heated to full annealing temp
- quenched for rapid cooling
- creation of martensite
- needs 0.4%<
Tempering define
- Similar to normalising but hardness retained
- reduce the brittleness after hardening
Cyanide hardening
- roughly 900 c
- for hardening layer of 0.1 to 0.25mm
- sodium cyanide
Carbon content of low carbon steel
0.3%
Carbon content of medium carbon steel
0.3 to 0.8%
High carbon steel carbon content
0.8 to 1.7%