Eric's garage full of shit for the final Flashcards
What effect will pressurisation have on the fuselage and its structural components?
Skin: puts skin under and tension in cycles, causing fatigue and reducing the life
Fasteners: Shear stress
As an aircraft starts to near the end of its useful safe life due to pressurisation, what will likely be done? Why?
- Limit the aircraft operating altitude
- Will reduce the exposure to larger pressure differences, slightly prolonging the life of the aircraft
What are the structural members of the semi-monocoque fuselage? Briefly describe each?
- Longeron: longitudinal structural members
- Bulkheads: Solid structures lying 90˚ to longerons
- Skin: Takes some of the load, the rest is transferred to the longhorns, stringers, formers and bulkheads beneath
- Formers: Like bulkheads but hollow, to maintain the fuselage shape
- Stringers: More lightweight versions of longhorns to take some load and transfer the rest to formers. Some are build into the inside of the skin
What are the advantages of the Semi-monocoque fuselage design?
- Allow for the construction of streamlines and complex fuselage shapes
- Does not rely solely on the strength of a few things - if some damage there many be enough strength to hold together
What is one of the main advantages of a non-metal material?
-The absence of corrosion
How canyon reduce the amount of corrosion that a metal aircraft experiences?
- Regular washing
- Hangaring
- Avoiding damage to painted surfaces
- Treating internal structures with moisture excluding compounds
- Careful handling of hazardous materials
What material is most likely to be corrosive to aircraft? What can happen?
Mercury
-Dramatic and instant reaction which destroys structural integrity
What aircraft components may be susceptible to corrosion?
- Any metals
- Control cables
- Skin
- Structural members
- Engine components
- Propellers
- Electrical systems
What is corrosion?
Loss of metal from the surface by chemical or electro chemical action. It is generally easily removed by mechanical action. Rust is an example of corrosion
What are the different types of jet fuel? What are the differences?
Jet A: Common jet fuel in the United States. No kerosene blend.
Jet A1: Lower freezing point that Jet A. Most common jet fuel
Jet B: Also called wide cut, with low freezing and low flash points. 30% kerosene, 70% gasoline
JP5: High flash point for safety. Used on aircraft carriers
What is jet fuel? Colour? Composition?
Liquid hydrocarbons, similar to Kerosene. Designed to mix at combustion temperatures and to flow at cold temperatures.
Not colour coded, all are a straw or clear colour.
What are the different types of fuel tanks? Describe each?
- Integral: Wet wing, where the sealed structure becomes the tank
- Rubber/ Bladder: thin fabric impregnated with neoprene or other material that is impervious to fuel
- Rigid: Like the DA40, welded metal tank sits within the structure to hold the fuel. Usually Aluminium alloy
What additions can be made to rigid tanks?
Cover in a shock resistant rubber that has self sealing capabilities.
What features will normally be found in an integral fuel tank? What doe these things do?
-Baffles
Increase the strength and stop fuel surging
What features are incorporated into fuel tanks to ensure that if there is fuel in the tank, that it will flow to the engine?
- Positive pressure head:
- Venting system to prevent cavitation
What features are presented all types of fuel systems? Briefly describe each?
- Filler cap: Keep contaminants out of fuel, all for refuelling, easy to see if it locked
- Expansion space: Space for fuel to go beyond where it is when it is full at the cap. Allow space for fuel to expand if heated in the tanks
- Vents: Allow for release of pressure as fuel expands, allow for air to replace fuel to prevent cavitation
- Baffles: Increase strength and prevent fuel surging
- Sumps/Drains: Allow for heavy impurities to settle and and then be collected and sampled. Will create some unusable fuel
- Fuel quantity detectors: glass type, capacitance type
- Strainers/ Filters: Usually 3, to filter out imperfections
How can the risk of water contamination in AVGAS and AVTUR fuels be reduced?
- Sump and drains
- Filling tanks at the end of day
- Standpipe
How do drains work?
- Drain valve has a sealing poppet at the lowest point in each tank
- When depressed allows fluid at bottom of tank to be drain out, when released, seals
What is the purpose of Fuel boost/aux pumps?
- Provide fuel for starting
- Purge the fuel lines of vapour to prevent the chances of vapour lock
- Prime cylinders of fuel injected engines
- Supply fuel if engine driven pump fails
- Fuel dumping
What features does an auxiliary fuel pump have?
- Pressure relief valve
- Bypass valve (if vane type)
- Often submersible type to allow for all fuel to be used
What powers the auxiliary fuel pump? What are the common types? Which is most common?
- Electrically driven
- Vane type
- Centrifugal type (most common)
What is the purpose of a fuel cross-feed system? Why is it needed?
- To correct fuel balance differences
- Due to engines during at different rates, single engine operation, to allow fuel to be used by the other engine in engine out, Heaters/ APU only drawing from one tank, tank leakages
- Flexibility
How are fuel tanks numbered?
Normally with their associated engine.
-No.1 on left, No4. on right
What is vapour lock?
- Fuel vaporises in the fuel lines
- Vapour collects at a high point and prevents fuel from flowing past
- Will starve the engine of fuel
What causes vapour lock?
- Excessive heat build up
- Low pressure
- a combination of above
What should be done if vapour lock is encountered on engine start? (7)
- Boost pump on
- Mags turned off
- Full throttle and full rich mixture
- Turn the engine over on the started for a few seconds
- Check to see if fuel has started to flow from the carb
- Drain carb and let engine sit for 10 minutes
- Try a normal hot start
What are the advantages of hydraulic systems? (8)
- Gain mechanical advantage through use of different sized pistons
- Light weight for power output
- Easy instillation/ inspection
- Minimal moving parts (leads to less maintenance required)
- Cheaper (due to less lifetime maintenance costs)
- Transfer forces large distances
- Can use thin flexible pipes to transfer pressure
- Almost 100% efficient (small losses due to fluid friction)
What are the different types of hydraulic fluid? What colour are they?
- Vegetable base: Blue
- Synthetic: Purple
- Mineral base: Red
What are the characteristics of Vegetable based mineral hydraulic oil?
- Castor oil/ alcohol
- Older, less demanding hydraulic systems
- Compatible with natural rubber seals
- Can cause corrosion and form sludge
What are the characteristics of Mineral based hydraulic oil?
- Kerosene type chemical
- Good lubricating
- chemical prevent foaming and corrosion
- Little viscosity change with temp
- Flammable
- Requires synthetic rubber seals
What are the characteristics of Synthetic hydraulic oil?
- Withstand higher temps and pressures than mineral
- Not flammable
- Synthetic phosphate-ester oil
- Must be handled very carefully, to prevent water contamination
- Attacks certain plastics
- Requires synthetic seals
What different types of valves can be present in a hydraulic system?
- Check valve
- Pressure relief valve (thermal valve)
- Selector Valve
- Sequencing valve
- Shuttle valve
- By-pass valves
- Hydraulic fuses
What is a check valve? Dow to they typically work?
- Non return valve to prevent reverse fluid flow
- Spring loaded ball and seat inside a housing
- Fluid flow in normal direction compresses spring
- Fluid flow in opposite direction aids the spring and pushes ball against seat, sealing the system from reverse flow
- Can also be orifice type check valves*
What is a Pressure relief valve? How do they typically work?
- Limit the amount of pressure in parts of the system
- Also called a thermal valve
- Usually a simple spring loaded valve that is set to a certain pressure threshold
- When pressure limit is met, it will also for fluid to discard back to the reservoir or return line
What is a selector valve? How do they normally work?
- Used to control the direction of movement of a hydraulic actuating cylinder or other device
- Closed centre: rotating type, where 90˚ rotation either side of closed position will reverse the direction of the actuator
- Open centre: allows the hydraulic fluid to flow through it, even when it is not in a position to actuate a unit
What is a sequencing valve?
- Allows the operation of one hydraulic system to automatically set another one in motion
- eg. Landing gear doors must actuate before landing gear bogie.
What is a shuttle valve? How does it work?
- Valve to allow for alternate pressure source to feed the system.
- When pressure from normal inlet is less than backup emergency pressure, the shuttle will move across and allow for backup source to provide pressure.
- Position retaining ball will ensure that shuttle remains open to one source or the other
What is a bypass valve?
-Allow fluid to bypass a blocked component
What is a hydraulic fuse? How does it work?
- Safety device
- Installed to prevent total fluid loss in case of major downstream leak
- Spring will normally hold opening open, but when downstream pressure drops, the pressure will close the opening with a piston, preventing any more fluid loss
What is the purpose of an actuator?
-To convert the hydraulic pressure into a mechanical force to do useful work.
Describe the typical linear actuator?
- Fluid port on either end of a cylinder bore
- Piston with piston rod connected will move linearly to actuate a component
- Shuttle valve will direct fluid to appropriate end of cylinder
What are the different types of linear actuators? (5)
Single acting Double acting (Balanced vs Unbalanced) Tandem Three port double acting Servo Actuator
What is the function of an accumulator?
- Dampen pressure surges
- Aid or supplement pumps during Spinks on pressure demand
- Store pressure for limited operation after pump failure
- Compensate for small leaks
What is the principle of operation of the accumulator?
- Pressure vessel
- Divided into two parts by a flexible diaphragm or bladder, or a piston
- One part contains compressed air/nitrogen at half system design pressure
- when system is pressurised, gas compresses further and acts as a spring to provide reserve hydraulic pressure