Engineered Products Flashcards

1
Q

What happened when electricity was introduced to society?

A

Most duties at home went from being manual labour to having electrical appliances to assist them.

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2
Q

What is the transmissibility of forces?

A

does not matter here strong person is in a tug of war; doesnt matter what order forces are acting in

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3
Q

What is the three force axiom?

A

if three forces are on a body in equilibrium all forces are concurrent (graphical)

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4
Q

What are moments? whats the formula? unit?

A

a turning effect
M=F*d f is force, d is perp. distance
Nm

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5
Q

What is a couple? Whats the formula?

A

two parallel forces of equal magnitude but opposing direction form a ‘couple’ which creates a turning effect.
M=F*d where f is the force and d is distance between them

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6
Q

What are ethics?

A

doing the right thing.

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7
Q

Why would we reduce, reuse and recycle? 4

A

less waste, limited materials, limited energy, ethical

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8
Q

What is the difference between hot and cold working?

A

Hot working is above the recrystallisation temperature, cold working is below it.

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9
Q

What happens when a material is cold worked?

A

equiaxed grains turn elongated; in chemical structure, tangled forest of dislocations –> energy loss –> work hardening

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10
Q

What is grain flow?

A

Grain flow occurs when an object is worked and not cut into shape. It is when the grains are curved to follow the shape of a product, so there are no weak grain boundaries

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11
Q

Compare cold working (5) to hot working (4)

A

Cold - No heat, more force –> bigger machines, no oxides (bright steel), higher hardness and strength, lower malleability and ductility
Hot - heat=money, less force –> smaller machines, oxide layer (black steel), no property change.

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12
Q

What are the three phases of recrystallisation of metals after cold working (both names of each stage, and briefly what happens in each stage.

A

Recovery/stress relieving- nothing really happens; internal residual stresses relieved
Recrystallisation/normalisation - elongated grains –> small equiaxed grains - decreased hardness and strength, increased ductility
Grain Growth/annealing - grains get big, ductility increases

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13
Q

What affects the recrystallisation temperature?

A

the type of metal and how much it has been worked

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14
Q

What is heat treatment?

A

the process of improving/changing the properties of a material (usually metal) by the controlled heating and/or cooling of the material.

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15
Q

Heat treatment - what does hardening do?

A

hardens material

usually stronger but brittle

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16
Q

Heat treatment - what does tempering do?

A

toughening

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17
Q

Heat treatment - what does annealing do?

18
Q

Heat treatment -What is normalising?

A

refining grain structure e.g. recrustallising elongated grains to remove grain defects

19
Q

What are two ways of changing the properties of metals?

A

heat treatment, alloying

20
Q

What is an alloy?

A

a mixture of two or more metals OR a non-pure metal that acts like a metal

21
Q

GENERALLY what does alloying do to strength, hardness, corrosion resisitance and ductility?

A

increase strength
increase hardness
decrease corrosion resistance
decrease ductility

22
Q

What are 2 other names for voltage? what is it cause by?

A

voltage or EMF, caused by difference in charge (-ve–>+ve)

23
Q

What are the parts of an engineering report and what they do?

A

Title page
Abstract - summary of entire report to prevent unnecessary reading
Intro - sets the scene
body
conclusion; recommendation, make a decision
references; for further studies, prevents plagiarism, credibility
appendix; extra information

24
Q

What is Ohms law?

25
What is the power formula?
P=IV or P=(I^2)R
26
What are some safety issues of electricity? (3 causes, 2 effects)
Misuse, poor maintenance, overloading electrical shock of users fires
27
What are 7 protective features for electricity?
``` Insulation from current - polymer Earth/ground circuit Fuse Circuit breaker earth leakage detector (ELD) residual current detector (RCD) decreasing voltage ```
28
Explain an earth/ground circuit.
cable connects current to ground, so that electricity will not flow through human? sometimes. note; double insulated products dont need it
29
Explain a fuse.
A thin wire designed for a certain amperage melts away after that amperage and breaks circuit
30
Explain circuit breakers
Magnetism; more electricity generates stronger magnetic field which breaks the circuit; can easily be reset
31
Explain ELD's
shuts down circuit if ANY current goes to earth (circuit breaker)
32
explain RCDs
measures current through both active and neutral wires; if different shuts off circuit
33
What does connecting batters in parallel do?
no change in voltage, increases battery life.
34
How can you get a strong magnetic field from electricity? 3
more current, solenoid it up, iron core that bitch.
35
What happens if you pass a conductor through a magnetic field? How can you strengthen this effect? 4
``` you induce a current in the conductor stronger magnets more conductor coil the wire spin it faster ```
36
What are the advantages of a DC motor? 3
easy to change direction, no reverse gear needed, can be used with AC and DC motors.
37
What are 4 positives of universal motors and the main negative?
``` variable speed, lots of poer everything electromagnet can run on AC or DC -ve - arcing brushes create radio interference, ozone, noise ```
38
How do induction, or Squirrel Cage, motors work?
fluctuating magnetic field induces current in the rotor, --> magnetic field in aluminium rods --> motion from repelling of like poles
39
What are 3 advantages of induction motors, and what are 3 disadvantages?
+ve - 'indestructible', low maintenance. | -ve only ac, cannot be made to go faster, as speed depends on Hz, single phase; low torque at start up.
40
how can the low torque of induction motors at start up be fixed?
1 - small electric starter motor | 2 - boost startup voltage through capacitor
41
What is rectification and why would it be done? (2)
turning ac into dc, some components are polarized (only work correctly with electricity going in one direction) voltage varies greatly
42
What is involved in rectifying current? (3 things)
diodes allow current to only flow in one direction, Bridge allows both directions to power(see diagrams), capacitor provides a more stable power source.