DRILLING Flashcards

1
Q

What is drilling?

A

Producing a cylindrical hole using a rotating tool called a drill.

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2
Q

How is the center of the hole located before drilling?

A

By drawing two perpendicular lines and using a center punch for indentation.

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3
Q

Does drilling produce an accurate hole?

A

No, drilling alone does not give a perfectly accurate or well-located hole.

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4
Q

What is reaming?

A

Sizing and finishing a pre-drilled hole to an accurate dimension.

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5
Q

Why is the hole drilled undersize before reaming?

A

To allow the reamer to remove a small amount of material and finish the hole.

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6
Q

Can a reamer create a new hole?

A

No, it follows the existing hole and cannot correct location.

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7
Q

What tool is used in reaming?

A

A reamer with multiple cutting edges.

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8
Q

Why use lubricant in reaming?

A

To prolong tool life and ensure a smoother finish.

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9
Q

What is boring?

A

Enlarging an existing hole using a boring tool.

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10
Q

When is boring used?

A

When the required drill size is unavailable or the hole is too large.

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11
Q

What is the speed of boring compared to reaming?

A

Slower than reaming.

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12
Q

Can boring correct hole location?

A

Yes, it can correct misaligned holes.

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13
Q

What is counterboring?

A

Enlarging one end of a drilled hole to create a square shoulder.

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14
Q

Why is counterboring done?

A

To accommodate bolt heads, studs, or pins.

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15
Q

What tool is used in counterboring?

A

Counter-bore tool with bottom and peripheral cutting edges and a pilot.

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16
Q

What speed is used in counterboring?

A

About 2/3rd the drilling speed for the same hole.

17
Q

What is countersinking?

A

Making a cone-shaped enlargement at the end of a hole.

18
Q

What tool is used for countersinking?

A

A countersink tool with conical cutting edges.

19
Q

What speed is used in countersinking?

A

Half the drilling speed for the same hole.

20
Q

What is spotfacing?

A

Producing a flat round surface around a drilled hole for bolt or nut seating.

21
Q

What tool is used in spotfacing?

A

A spotfacing tool.

22
Q

What is tapping?

A

Cutting internal threads using a tool called a tap.

23
Q

What is a tap?

A

A multi-edge cutting tool used for threading.

24
Q

How is tapping done?

A

By hand or machine, at a very slow cutting speed.

25
What material is a twist drill usually made of?
High Speed Steel (HSS).