Doris-BtL Fuels Flashcards
What does BtL mean?
BtL = „Biomass to Liquid“ –> conversion of (solid) biomass to (liquid) fuels
What are the production pathways of BtL?
- Gasification of feedstock (biomass) 2. Fuel synthesis
Steps of gasification
What should be considered in the gasification process?
Targets for product gas
Maximize energy yield
Maximize share of CO, H2
Minimize coke- and tar formation
What are the gasification parameters to take into consideration?
- Heat supply
- Gasification agent
- Pressure
- Reactor type
Note that the LHV of allothermal agents is higher than the autothermal agents
Gasification: What is the gasification product gas composition?
There are main an minor components:
Main components:
Fuel gases: CO, H2, CH4, hydrocarbons ( C2+)
Inert gases: N2, CO2, H2O
Minor, trace components
Tar: high-boiling (aromatic) hydrocarbons
–> condensation below ~300°C
Particles: ash, inorganics (K, Na, P)
N-compounds: NH3 , HCN
S-compounds: H2S, COS
Halogen com: HCl, HF
First step to use the gasification product gas?
We have to clean the gasification crude gases, because they have a lot of impurities, for fuel synthesis most of them need either little to no impuritites.
Crude gas cleaning: Usually a multi-stage procedure:
- Tar reducing gasification technologies
e. g. multi-stage gasification - Dry gas cleaning
–> Removal of particles by cyclones, electro filters, fabric filters, ceramic
filtes or sand-bed filters
–> Cleaning of hot gases possible
- Wet gas cleaning
„Washing“ of gas in washing towers using aqueous or organic solvents
–> Removal of particles and soluble compounds
–> Mature technology
–> Drawbacks: - no hot gas cleaning
- recycling of washing liquids required
Gasification and fuel synthesis technologies have to be adopted to feedstock
For which feedstock gases is the fuel synthesis mature?
Mature technologies for processing of natural gas and coal are available
Technologies for processing of solid biomass is still R&D
Gasification of biobased feedstock (biomass)
Theory: wide varitety of biobased feedstock (agric. crops + wastes)
Reality: until now satisfying performance of biomass gasification only for wood (and straw) (–> benefits compared to use of wood for heat production?
Why?:
Problems at gasification of herbaceous crops and bio-wastes, e.g.
- Long distance transportation for feedstock supply for large scale plants
- low ash softening points
- inhomogeneous feed materials
- high amounts of impurities in product gases
–> feedstock pre-treatment (e.g. pyrolysis, torrefaction)
How is the gas quality for the following feedstocks?
- Natural gas
- Coal
- Solid biomass
- Natural gas –> H2 rich ( H2: CO ~2)
- Coal–> H2 lean ( H2: CO ~1)
- Solid biomass –> H2 lean ( H2: CO ~1,2)
What are the specific properties of solid biofuels?
- LHV of dry matter (MJ/kg)
- LHV (MJ/kg)
- Water content air-dry (%)
- Ash content (% DM)
- Softening point of ash (°C)
- Raw density (kg/cm³)
- Bulk density (kg/m³)
Torrefaction Biomass pre-treatment why?
–> Biomass becomes more coal-like
–> Improved processing by gasification
Technology
- Mild pyrolysis (roasting) at 200 – 300°C without oxygen
- Slow heating-up
- Treatment time: 15 – 90 min
- Directly or indirectly heated reactors (e.g. drum reactors)
What are the effects of torrification on solid biomass?
Effects on biomass
- Drying, degassing and structural changes
- Enhanced LHV:
LHV of crude biomass (wood, grass): 14 – 16 MJ/kg –> torrefied: 22 – 25 MJ/kg
- Storability improved
- Grinding faciliated –> for proper operation of circulating- bed and entrained-flow gasifiers
- Pneumatic hauling faciliate –> for proper operation of circulating- bed and entrained-flow gasifiers
What are the Fisher Trops Fuels?
The Fischer–Tropsch process is a collection of chemical reactions that converts a mixture of carbon monoxide and hydrogen into liquid hydrocarbons. These reactions occur in the presence of certain metal catalysts, typically at temperatures of 150–300 °C (302–572 °F) and pressures of one to several tens of atmospheres. The process was first developed by Franz Fischer and Hans Tropsch at the Kaiser-Wilhelm-Institut für Kohlenforschung in Mülheim an der Ruhr, Germany, in 1925.
What are the products out of a Fischer–Tropsch process ?
- C1-C4 – gases ~ 10 % (e.g. methane, propane, butane)
- petrol/diesel-fraction ~30 – 40 %
- waxes ~40 – 50 those can be further hydro cracked (with H2 hydrogen) and produce the other products
What are the properties of FT-diesel fuels?
Properties of FT-diesel fuels
- Defined composition – adjustable to demands of engines
- No aromatics
- High cetan number (> 70) lower fuel consumption ?
- Reduced emissions compared to fossil diesel fuels (soot etc.)