Dewatering Flashcards
• decrease the weight to reduce handling and shipping cost
• many operations such as furnace smelting require a semi-dry charge
or there is danger of explosion from the steam generated
• plant water can be recovered and reused as a conservative step
Dewatering
What are the three classifications under dewatering?
Sedimentation
Filtration
Thermal drying
rapid settling of solid particles in a liquid produces a clarified liquid
which can be decanted, leaving a thickened slurry, which may require
further dewatering by filtration
Sedimentation
very fine particles settle extremely slowly by gravity alone, and
centrifugal sedimentation may be performed or may be agglomerated
Sedimentation
Sedimentation:
- minerals have inherent
surface charges
Coagulation
are electrolytes
having opposite charge to the
particle
Coagulants
Sedimentation:
they carry multiple monomers w/ attached
electrolytes that adsorbs to the oppositely-charged particles
Flocculation
Many inter-particle bridges get linked together, forming a _________ a mass of
particles linked together by flocculants)
floc
What are the two types of sedimentation?
Gravity sedimentation or thickening
Centrifugal sedimentation
most widely applied dewatering technique in mineral processing
relatively cheap and high-capacity process
gravity sedimentation or thickening
can be regarded as an extension of gravity separation, as settling
rates of particles are increased under the influence of centrifugal
force
centrifugal sedimentation
The thickened underflow solids move continually downward to an
annular trench at the center
The clarified liquid moves upward and radially outwards
The arms “rake” the solids
gravity sedimentation
can be performed either by hydrocyclones or centrifuges
more costly and complex, but have a much greater clarifying power
and are generally more flexible
centrifugal sedimentation
process of separating solids from liquid by means of a porous medium
which retains the solid but allows the liquid to pass
filtration
Filtration:
These are the most common type of medium due to their low initial cost and availability in a wide variety of weaves
cotton fabrics
What are the 4 types of filters?
- pressure filters
- vacuum filters
- rotary drum filters
- disc filters
consists of alternately arranged plates
and frames pressed by screw or
hydraulic piston
filter cloth is fitted in between plates
Pressure filters
slurry is fed by a continuous channel at the
corners of the plates; clarified liquid is
removed the same way as the other end
cake is washed when the filter is full, prior to discharge
Pressure filters
are the most frequently
used type of pressure filter
filter press
incorporate filter media suitably supported
on drainage system, beneath which the
pressure is reduced by connection to a
vacuum
vacuum filters
a filter drum rotates horizontally while
partially submerged in slurry
suction is delivered from the inside of the
drum, discharge is at the tail end of rotation
rotary drum filters
similar to drum filters, but discs are used
the perforated discs rotate through a
through of slurry
discharge is by pulsating air blow w/ scraper
disc filters
long sloping cylindrical shell
hot gases or air is fed either parallel flow or counter-current
thermal drying
often used thermal drying equipment
rotary thermal dryers