Design Flashcards

1
Q

In the Eurocodes, what are the types of ultimate and serviceability limit state?

A

There are three ultimate limit states that check resistance:
STR: Internal failure or excessive deformation of the structure or structural members, including footings, piles, basement walls, etc., where the strength of construction materials of the structure governs;
GEO: Failure or excessive deformation of the ground where the strengths of soil or rock are significant in providing resistance;
FAT: Fatigue failure of the structure or structural members.

There are three more ultimate limit states that check stability:
EQU: Loss of static equilibrium of the structure or any part of it considered as a rigid body, where:
- minor variations in the value or the spatial distribution of permanent actions from a single source are significant, and
- the strengths of construction materials or ground are generally not governing ;
UPL: loss of equilibrium of the structure or the ground due to uplift by water pressure (buoyancy) or other vertical actions;
HYD: hydraulic heave, internal erosion and piping in the ground caused by hydraulic gradients.

There are numerous serviceability limit states that relate to human comfort and durability. These include but are not limited to deformation (deflection, rotation, curvature), settlement, vibration, cracking, thermal transmission, acoustic transmission and temperature gradients.

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2
Q

How are design actions calculated in Eurocode? What impacts the partial factor used?

A

The total effect of actions = permanent actions + prestress actions + leading variable actions + accompanying variable actions. There are also accidental and seismic actions, although these are only considered in certain design scenarios.

Actions are modified by partial factors dependant on: the type; the limit state being checked; and whether the actions is favourable or unfavourable.

Accompanying variable actions can have additional load reduction factors based on whether they are combination, frequent or quasi-permanent actions.

See BS EN 1990-1 for more information. The above reflects equation 6.10. Note that for the structural and geotechnical ultimate limit states, the more onerous of either equation 6.10a (as per 6.10 but the leading variable action also has a load reduction factor) or 6.10b (as per 6.10 but unfavourable permanent actions have a load reduction factor) can be used instead.

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3
Q

What are the different RIBA phases?

A
0 – Strategic Definition
1 – Preparation and Brief
2 – Concept Design
3 – Developed Design
4 – Technical Design
5 – Construction
6 – Handover and Close Out
7 – In use
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4
Q

What are the three main stress limits for a material?

A

1) Ultimate/tensile limit – loads above this limit will cause a material to fail immediately.
2) Yield limit – loads above this value a cause a material to deform plastically.
3) Endurance/fatigue limit – loads above this value will cause a material to fail due to fatigue at a point dependant on load frequency and size.

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5
Q

What are the various parts of the Build Regulations?

A
  • Approved Document A - Structure (A1 Loading, A2 Ground Movement, A3 Disproportionate Collapse)
    • Approved Document B - Fire safety (volumes 1 and 2)
    • Approved Document C - Site preparation and resistance to contaminates and moisture
    • Approved Document D - Toxic substances
    • Approved Document E - Resistance to sound
    • Approved Document F - Ventilation
    • Approved Document G - Sanitation, hot water safety and water efficiency
    • Approved Document H - Drainage and waste disposal
    • Approved Document J - Combustion appliances and fuel storage systems
    • Approved Document K - Protection from falling, collision and impact
    • Approved Document L - Conservation of fuel and power (L1A New Dwellings. L1B Existing Dwellings, L2A New Buildings, L2B Existing Buildings)
    • Approved Document M - Access to and use of buildings
    • Approved Document N - Glazing
    • Approved Document P - Electrical safety - dwellings
    • Approved Document Q - Security in dwellings
    • Approved Document R - High speed electronic communications networks
    • Approved Document 7 - Material and workmanship
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6
Q

What types of material design stresses are there?

A

The major types of stress are:

  1. Nominal (σ = P/A) when axially-loaded forces are pushing towards (compression) or pulling away (tension) from the centre of an object.
  2. Shear (τ = V/bd) or (τ = QV/Ib) when forces applied to an object are parallel to the object’s cross-section. The first equation assumes that the shear stress is acting uniformly throughout the section. However, shear stresses are actually distributed parabolically with zero at the surface (extreme fibers) and maximum at the neutral axis.
  3. Bending (σ[b] = My/I) when forces are applied along the length of an object.
  4. Torsion (T = JG[phi]/[iota]) when torque is applied to an object.
  5. Fatigue (numerous methods) when an object is dynamically loaded.
Where: 
     • σ = nominal stress
     • σ[b] = bending stress
     • τ = shear stress
     • T = torsional stress
     • P = axial force
     • A = cross sectional area
     • V = shear force
     • b = cross section breadth
     • d = cross section depth
     • Q = calculated statical moment. Google it for an explanation!
     • I = moment of inertia around the neutral axis
     • y = vertical distance from the neutral axis
     • M = applied moment
     • J = torsion constant of section
     • [iota] = length of object over which torsion is applied
     • G = shear modulus
     • [phi] = angle of twist in radians
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7
Q

What is limit state design? What are the differences with permissible stress design?

A

Limit state design focuses on strain, rather than stress. It utilises the plastic zone of a materials strength where appropriate. It also recognizes the uncertainty of different failure modes. For example, flexural capacity of a concrete beam is fairly predictable; therefore we count on 90% of the theoretical value. Shear in concrete is much less predictable; therefore we only count on 70% of the theoretical value. Limit state design produces more economical solutions, but as a result serviceability (deflection/cracking/vibration/gradient) has to be checked. It also requires significantly more calculation generally. This forms the basis of most BS EN Standards (‘Eurocodes’), which are mandated on Publicly procured projects.

Permissible stress design factors ultimate strengths to provide allowable working stresses, which are compared against unfactored loads. No plastic behaviour is generally accounted for and designs are often uneconomical as a result, although require less calculation. They can also be unsafe in some edge case scenarios. This method forms the basis of most BS Standards (‘British Standards’).

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8
Q

What is Young’s Modulus?

A

Youngs modulus is a measure of the ability of a material to withstand changes in length when under tension or compression.
• Young’s modulus = Stress / Strain. It is generally measured in Newtons per square millimetre or gigapascals (GPa)
• Stress = Force / Area. It is generally measured in Newtons per square millimetre or megapascals (MPa). Stress can be tensile, compressive, or shear.
• Stain = Extension / Original Length. It is dimensionless.

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9
Q

What are the different categories of check and what determines which category to be used? Would it have been appropriate to consider a different category for BSCU platform design?

A

0 - Restricted to standard solutions only, to ensure the conditions do not conflict with the scope or limitations of the chosen standard solution. Because this is a site issue, the check may be carried out by another member of the site or design team.

1 - Simple designs (including falsework and formwork, needling and propping to brickwork openings in single storey construction). This check may be carried out by another member of the design team.

2 - On more complex or involved designs. Designs for excavations for foundations for structural steelwork connections, for structural steelwork connections for reinforced concrete. This check should be carried out by an individual not involved in the design and not consulted by the designer.

3 - For complex or innovative designs, which result in complex sequences of moving and/or construction of either the temporary works or permanent works. This check should be carried out by another organisation.

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10
Q

Hierarchy of Risk management. Give an example of when you applied it at BSCU?

A
  1. Avoiding the risk.
  2. Evaluating the unavoidable risks.
  3. Combating the risks at source.
  4. Adapting the work to the person.
  5. Adapting to technical progress.
  6. Substitution.
  7. Development of an overall prevention policy.
  8. Collective protection measures.
  9. Instructions to workers.

The acronym ERICPD is often used as a simplification of the above. ERICPD stands for eliminate, reduce, isolate, control, protect and discipline. ERIC PD is also known as the general hierarchy of risk controls.

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11
Q

Regarding the access platform, can you talk more about you assumed the loading to convert it to a UDL? How did you assess the weight of the operatives? Where would they be standing to give the worst case? What were the boundary conditions you assumed in your analysis? How realistic was this?

A

6 operatives (100kg each).
Mass of the skip and material (worst case scenario as a point load) with the 2no operatives either side.
Bending moment diagram
Shear force diagram
Worst case scenario was in the middle of the deck
Pinned connections: A pinned support can resist both vertical and horizontal forces but not a moment. They will allow the structural member to rotate, but not to translate in any direction. Many connections are assumed to be pinned connections even though they might resist a small amount of moment in reality.

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12
Q

What information is recorded on the Temporary Works Regsiter?

A
Temporary works register contains: 
•	Design brief number (for each item) and date issued
•	Short description of temporary works
•	Date required
•	Category of temporary works
•	Designer
•	Design Checker
•	Date design complete
•	Date design checked/approved
•	Erection complete and checked or “Permit to Load” “Permit to Dismantle”
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13
Q

How did you ensure your own competence to complete design checks? What other Cats are there and when would they be chosen?

A

If it was new style of design that I was not used to, I ensured I was aware of what standards I was required to design to and undertook the necessary research to ensure I was aware of what design checks were needed. I would often check this with a senior designer (not my checker) to confirm the correct understanding. Once happy, I would proceed with the design and calculations. Submit the drawings, calculations and designer’s risk assessment to the checker and answer any questions.

CAT0, CAT1, CAT2 and CAT3.

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14
Q

BS5975: What is the latest version, what has been updated?

A

BS5975:2019 replaced BS5975:2008+A1:2011. See comparison document here!

Both versions have 2 main sections:

  • Procedural control of temporary works
  • Falsework Design
    Old version had legislation section but this is now removed.
    Procedural control section:
  • Update primarily to take account of CDM regs – specifically interface between design of temp and perm works. Specifies the responsibility of tempo works designer to consider perm work designer and visa versa. Also for both the raise any areas of missing responsibility to PD.
  • Addresses issue of sub-contractor TWS acting as the TWC for their organisation – PC’s TWC retains overall responsibility for TW on site (even for contractors appointed by client) but subcontractor can have their own procedures and appoint their own TWC.
  • Responsibility is traceable from the PC’s TWC to the PC’S temporary works DI to the PC’s board of directors.

Design Section:
- Unchanged in this revision bar one safety consideration regarding fatigue.

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15
Q

BSCU Access Platform - Field Change notice: Did it then need to be re-checked? What CAT?

A

Yes. I made the re-did the calculations and marked up a drawings showing which standard had been removed. Then submitted this to the same checker and once happy with it, the TWC signed it too.

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16
Q

OLBI not life expired: How did you determine this? Did you have testing equipment?

A

Design life of 50 years, the 2no OLBIs on the station were installed and commissioned approximately __ years ago.

17
Q

OLBI not life expired: How did you determine this? Did you have testing equipment?

A

Design life of 50 years, the 2no OLBIs on the station were installed and commissioned approximately __ years ago. Instructed survey and established spare capacity on the OLBI for additional emergency light loading. This was done by load monitoring over a 7 day period. Submitted Load Application and approved and lighting were wired to the OLBI.

18
Q

What is a category 1 check and where does it come from?

A

BS5975 - see Categories above.

19
Q

What is a system in systems engineering? What are some characteristics of a system?

A

A system is a collection of parts working together towards a common goal. A system is defined by it’s boundary, everything within which is part of the system. Everything outside the boundary is described as it’s environment. Internal interfaces are within the system and external interfaces are across the system boundary.

Systems often evidence more capability that the sum of the individual parts (known as synergy). They also have emergent properties (i.e. characteristics not evidenced by individual parts), which can be categorised into: unexpected beneficial (rare), expected beneficial (aimed for), unexpected detrimental (feared), expected detrimental (mitigated). Systems have balancing (‘negative’), and reinforcing (‘positive’) feedback loops.

Systems engineering disciplines include:
• Requirements Management
• Verification and Validation (V&V)
• Interface Management
• Systems Architecture
• Configuration Management
• Modelling and Simulation
• Electromagnetic Compatibility (EMC)
• Human Factors (HF)
• Reliability, Availability, Maintainability, and Safety (RAMS).

20
Q

What is fatigue failure and why is it a problem?

A

Fatigue failure is caused by dynamic loading that induces stresses above the fatigue limit, which is often less than half of the materials yield stress. Fatigue failure is caused by micro-cracking, for which there are three stages:

1: Crack initiation/nucleation - this occurs due to flaws/imperfections/voids/discontinues/holes/scratches/section changes in the material. It causes localised yielding and slips along boundaries.
2: Crack propagation (especially on the surface) - This is characterised by ‘orderly’ growth.
3: critical crack mass/unstable crack - this is where the remaining material can’t support the applied stress. It is characterised by rapid crack growth and fracture.

Fatigue is a problem because it is:
     • Sudden and catastrophic.
     • Occurs below the yield strength.
     • Complex and highly variable.
     • Poorly understood.
21
Q

What are the advantages and disadvantages of aluminium, steel, concrete, masonry and timber?

A

• Aluminium:
+ Good strength to dead weight ratio for long spans; good corrosion resistance; often from recycled sources.
- Cannot be used where stiffness is critical; about two to three times the price of steel; stiffness is a third of that of steel.
• Concrete:
+ Design is tolerant to small, late alterations; integral fire protection; integral corrosion protection; provides thermal mass if left exposed; Client pays as the site work progresses.
- Dead load limits scope; greater foundation costs; greater drawing office and detailing costs; only precasting can accelerate site work; difficult to post-strengthen elements; fair faced finish needs very skilled contractors and carefully designed joints.
• Masonry:
+ Provides thermal mass; the structure is also the cladding; can be decorative by using a particular or varied selection of bricks; economical for low rise buildings; good inherent sound, fire and thermal properties; easy repair and maintenance.
- Skilled site labour required; long construction period; less economical for high rise buildings; large openings can be difficult; regular movement joints required; uniform appearance can be difficult to achieve.
• Steel:
+ Light construction reduces foundation costs; fast site programme; members can be strengthened easily; ideal for long spans and transfer structures.
- Design needs to be fixed early as intolerant to late design changes; needs applied insulation, fire protection and corrosion protection; skilled workforce required; early financial commitment required from client to order construction materials; long lead-ins; slender sections mean buckling is a key design factor; vibrations can govern design.
• Timber:
+ Traditional/low-tech option; sustainable material; cheap and quick with generally simple connections; skilled labour not an absolute requirement; easily handled.
- Limited to 4–5 storeys maximum construction height; requires fire protection; not good for sound insulation; must be protected against insects and moisture; connections can carry relatively small loads.

22
Q

What is the general quality process on a design?

A

Designed, Checked, Approved. The checker checks the design, and it’s suitability/accuracy. They have the most liability for the design. The approver confirms suitability and competency of the designer and checker.

Designs completed for LU by third parties are then accepted as per our assurance process, with the level of assurance based on risk of the works and level of confidence in the supplier.

23
Q

What design working life categories do the Eurocodes contain?

A

1 - indicative design life of 10 years (e.g. temporary structures)
2 - indicative design life of 10 to 30 years (e.g. replaceable structural parts)
3 - indicative design life of 15 to 25 years (e.g. agricultural structures)
4 - indicative design life of 50 years (building and other common structures not listed elsewhere)
5 - indicative design life of 120 years (Monumental structures, highways, railways, bridges and other civil engineering structures)

24
Q

What are some key standard Eurocode notation?

A
  • G = permanent actions
    • Q = variable actions
    • A = impact actions
    • Subscript k = characteristic (actual)
    • Subscript d = design (factored)
    • E = effects of actions
    • R = resistance
25
Q

What are the different classes of cement as per EN 197-1?

A
  • Portland cement (CEM I) - Portland cement and up to 5% of minor additional constituents (highest carbon content).
    • Portland-composite cement (CEM II) - Portland cement and up to 35% of other single constituents.
    • Blast furnace cement Portland (CEM III) - Portland cement and higher percentages of blast furnace slag (low early strength).
    • Pozzolanic cement Portland (CEM IV) - Portland cement and up to 55% of pozzolanic constituents.
    • Composite cement Portland (CEM V) - Portland cement, blast furnace slag or fly ash and pozzolana.

Constituents that are permitted in Portland-composite cements are artificial pozzolans (blast furnace slag (in fact a latent hydraulic binder), silica fume, and fly ashes), or natural pozzolans (siliceous or siliceous aluminous materials such as volcanic ash glasses, calcined clays and shale).

26
Q

What are the 10 main Eurocodes?

A
  • Eurocode 0 - Basis of structural design(EN 1990)
    • Eurocode 1 - Actions on structures(EN 1991)
    • Eurocode 2 - Design of concrete structures(EN 1992)
    • Eurocode 3 - Design of steel structures(EN 1993)
    • Eurocode 4 - Design of composite steel and concrete structures(EN 1994)
    • Eurocode 5 - Design of timber structures(EN 1995)
    • Eurocode 6 - Design of masonry structures(EN 1996)
    • Eurocode 7 - Geotechnical design(EN 1997)
    • Eurocode 8 - Design of structures for earthquake resistance(EN 1998)
    • Eurocode 9 - Design of aluminium structures(EN 1999)
27
Q

What is statically determinate, how would you design something that was indeterminate?

A

Statically determinate means a structure can be analysed using the three equations of equilibrium for 2D situations (sum of vertical forces, sum of horizontal forces, sum of moments). For statically determinate situation, r<3n when r is the number of reactions/unknowns, and n is the number of parts to a frame/beam.

The method for analysing statically indeterminate structures is similar, but more complicated as it involves the equilibrium equations being integrated in a way to find a solution. Software is best for this process.

28
Q

What is buckling? What is lateral torsional buckling?

A

Buckling is characterized by a sudden sideways deflection of a structural member due to compressive axial loading. The best way to prevent buckling is to reduce its effect length through bracing.

Lateral torsional buckling occurs when an applied load causes both lateral displacement of the compression flange, and twisting of the member generally. The best way to prevent this type of buckling from occurring is to restrain the flange under compression, which prevents it from rotating along its axis.

Eurocodes have 4 classes of section for buckling: 1 (least susceptible) to 4 (most susceptible). Slenderness (effective length/radius of gyration) must be less than:
• 180 for member resisting a load other than wind.
• 250 for member resisting wind and self-weight only.
• 350 for member resisting wind only.

29
Q

What are typical maximum vertical deflection limits? How would you calculate maximum deflection for various basic beam loading arrangements?

A

Maximum vertical deflection limits:
• Total deflection - span/250
• Live load deflection - span/333
• Cantilevers - span/180

Maximum deflection formula:
• Simply supported beam under a point load - PL^3/48EI
• Simply supported beam under a uniformly distributed load - wL^4/384EI
• Fixed cantilever under a point load at its free end - PL^3/3EI
• Fixed cantilever under a uniformly distributed load - wL^4/8EI

Where
• P = point load
• L = length
• w = uniformly distributed load
• E = modulus of elasticity/young’s modulus
• I = second moment of area/moment of inertia

30
Q

How are international standards on machines grouped?

A

BS EN ISO 12100:2010 is the international standard that sets the basis for a standards around machinery. They are grouped as followed:
• type-A standards (basic safety standards) giving basic concepts, principles for design and general aspects that can be applied to machinery;
• type-B standards (generic safety standards) dealing with one safety aspect or one type of safeguard that can be used across a wide range of machinery:
- type-B1 standards on particular safety aspects (for example, safety distances, surface temperature, noise);
- type-B2 standards on safeguards (for example, two-hand controls, interlocking devices, pressuresensitive devices, guards);
• type-C standards (machine safety standards) dealing with detailed safety requirements for a particular machine or group of machines.

When a type-C standard deviates from one or more technical provisions dealt with by a type A or B standard, the type-C standard takes precedence.

31
Q

What should be included within the SHE box of a technical drawing?

A

Where the Designer considers the design to have a residual risk that a competent contractor may not be familiar with, this risk shall be highlighted on the drawing by the use of the SHE box system.

Where there is no SHE box shown on a drawing, the Designer is deemed to have reviewed the relevant risks and considers that “there are no significant or unusual, location specific risks which would be unfamiliar to a competent contractor or other Designers, or likely to be difficult to manage effectively”;

32
Q

What is required in a Design Brief under BS5975?

A

The Brief defines the requirements for individual design tasks. Contributors to the Brief will include
the site team, TWC and LU.

The purpose of the Brief will be to define the requirements, agree the technical solution and
determine the assurance and checking requirements. It is important that sufficient time is allowed
for completion of the Brief prior to commencement of the design.

The Brief will be initiated as a design request by the site team, who will define the requirements and
assemble all of the necessary background information including permanent works drawings,
specifications, performance requirements, structural reports, site investigation reports and archive
information. It will define any constraints, methodology and any preferred technical solutions. It
should be noted that anyone proposing or contributing to the design solution inherits design
responsibilities specified in CDM Regulations.

The Brief will be issued to the TWC for review. The TWC will request any clarifications or details.
Each Brief will be discussed with the site teams at weekly meetings.

The TWC will classify the work in accordance with PAS 8811 and undertake a risk assessment under
the following headings:
1. Complexity of design;
2. Impact on existing LU infrastructure;
3. Consequence of failure;
4. Risk to public safety.

The risk assessment will be discussed with the Client at weekly meetings and form the basis for
determination of assurance submissions, check category, approvals and any other surveillance
during the design period. The surveillance requirements will be recorded in the Brief.

33
Q

Finsbury Park: Why was underpinning required? What were alternative solutions?

A

Underpinning was required to strengthen the foundations of the PW4 arches and therefore allow the floor to be excavated and to hold up the existing brick archway. Underpinning may be accomplished by extending the foundation in depth or breadth so it either rests on a more supportive soil stratum or distributes its load across a greater area.

Alternative solutions could include “mini-piles” or expanding resin injection: A mix of structural resins and hardener is injected into foundation ground beneath footings. On entering the ground the resin and hardener mix and expansion occurs due to a chemical reaction. The expanding structural resin mix fills any voids and crevices, compacts any weak soil and then, if the injection is continued, the structure above may be raised and re-levelled. This relatively new method of underpinning has been in existence for approximately 30 years, and because it does not involve any construction or excavation set-up, is known to be a clean, fast and non-disruptive underpinning method.

34
Q

Finsbury Park: How could they have mitigated the impact without delay? Would they not still have had to partially break out the foundation?

A

Could of undertaken intrusive surveys such as cores of the foundations etc.

35
Q

Finsbury Park 2 gangs: Is this safe? Did they require an SPC to govern both gangs? Bonus question - Can you have two PCs working in the same location? Or does one PC need to be the overarching PC for both groups?

A

There were two lead miners, one for each group of miners.

You can have two PCs working, as long as the work sites are clearly separated.