Dental pt3 Flashcards
Steps gypsum application
impression - (-) replica
gypsum models - (+) replica
ISO classification types
- impresssion plaster (based on ordinary gypsum plaster)
- plaster (based on ordinary gypsum plaster)
- stone (based on high strength gypsum plaster) - prep models imprints
- stone, high strength, low expansion (based on high strength gypsum plaster) - aka die stones
- stone, high strength, high expansion(based on high strength gypsum plaster) - aka die stones
Formation rxn
CaSO4 +2H2O <-> CaSO4 + 1/2H2O (hemihydrate)
anhydrid <-> y CaSO4 (hexagonal - soluble)
anhydrid <-> b CaSO4 (orthrombic - insoluble) (Beta -> orthromBic - beta -> cant swim -> non soluble)
Types procedure
Calcination aka prolonged heating below melting point sulfate dihydrate -> partial/complete dehydration -> when use mix w/ water
Dry calcination (hemihydrate)
Wet calcination
Wet calcination def
low surface free E - crytsal with less imperfections
particles smooth, dense -> less crystallographic strain -> lower surface E -> better packing ability -> high apparent density
(wet -> swimming -> less free E -> swim smooth, dense -> better swim in packs (packing ability) -> high apparent results (high apparent density))
Dry calcination def
high surface free E - crystal imperfections
particles more likely stick tgt -> more bridges -> more voids -> low apparent density
(dry -> opposite to swimming -> high surface E -> can hug -> more likely to stick -> bonding aka more bridges -> more voids -> low apparent density)
Charac dry calcination
slow
quality plaster low
Steps, charac dry calc
gypsum in open container 120-140celcius
loss water -> form channels w/in gypsum
-> low density
-> poor compatibility
-> high SA
Why use wet calcination
material high strength
(wet - swimming - high strength)
Steps wet calcination
sufficient water -> conversion in solution -> recrystallization beta form (hexagonal CASO4) -> cooling air - rehydrate hemidrate but remain hexagonal -> grinded (imprrove packing ability, increase density, strength) -> modifications: add crystal shape modifiers (CaCl2, NaSucconate) -> short, thick crystal
Charac type 1 plaster
medium strength
hydrocal - dental stone
Steps manufacture type 1 plaster
autoclaving gypsum lump (after dry calc) - 123celcius 117kiloPa -> drying 100celcius 5-7hr
Charac manufacture type 2 plaster
high strength - type 3-4 ISO
die stone
Steps manufacture type 2 plaster
wel calc + modifiers (CaCl2; NaSuc)
form short, thick crystal
Effect high, low W/p
low w/p -> stronger product, faster rxn (b/c less water aka less water residues btw crystals)
high w/p -> weaker product, longer rxn
Apparen density def
apparen density = 1/bulkiness -> packing ability
Setting process, name gypsum
2CaSO40.5H2O (hemihydrate) + H2O -> 2CaSO42H2O (dihydrate)
Solubility hemihydrate
6.5g/l at 20 celcius
(dihydrate - 2.4g/l 40 celcius -> x3 :2 -> 6.5g/l 20 celcius)
Solubility dihydrate
< soluble in water
-> powder in water -> hemihydrate rxs w/ water -> form dihydrate
2.4g/l at 40 celcius
Saturation
aq dihydrate supersaturated
crystallizes at nucleation centers in suspension
check again
Formation gypsum crystals
radiate from nucleation centers
spherulitic aggregates
Water requirement gypsum diff b/c
diff apparent density
Water/powder W/P def
how many g water need to give 100g powder workable viscosity
Stages setting
- fluid
- plastic
- friable
- carvable
- Fluid setting charac
cont aq phase
viscous liquid mix
glossy
pseudoplasticity
- plastic setting charac
grow gypsum
growing gypsum interxs -> plastic
vibration - NO flow
can be molded
NO glossy
- friable setting charac
cont crystal growth -> plastic into rigid solid
1st: weak, friable
-> amount solid phase increase -> increase strength
- carvable stage charac
rigid mass carvable
Def setting time
amount time takes for all 4 stages complete
modify by:
w/p
add. accelerators/ retarders (also effect isotropic expansion)
Changes during setting
aq phase: setting contraction
-> gain rigidity (gypsum growth) -> isotropic expansion
Types additives
Accelerators
Retarders
Accelerators
provide seeds for nucleation
increase rate solution hemihydrate
Retarders
poisons seeds for nucleation
salts of low solubility
NaCl, NaS, acetates, borates
How low solubility salt acts as retarders
setting proceeds -> conc additives increase -> exceed limit solubility -> salts ppt on nuclei crystallization -> poisoning
Effect additives
reduce setting expansion (complete faster) by changing crystal habit
Effect inherent porosity
weakens gypsum
What cause inherent porosity
water residuals btw crystal
triangular voids btw crystal
Gypsum structure
tangled aggregation monoclinic gypsum crystal
5-20um length
Phases gypsum cast
- Manipulstion time
- Molding time
- Setting time
Manipulation time of gypsum cast stages
casting/ impression: must complete b4 loses fluidity (aq phase)