D1 Maturation 2: Packaging, Transportation, Post-Bottle Maturation Flashcards
Final phases of winemaking and maturation, and how wine is transported throughout the world.
Besides hygiene, the most important consideration when bottling wine in its final container is ____ ____.
Why?
Oxygen management
The amount of oxygen in the final container determines the shelf life and development of the wine.
- too much oxygen = premature browning and oxidized notes;
- too little oxygen = reductive characters.
What does OTR stand for?
Oxygen transmission rate
The total oxygen in a wine is a combination of these four things:
- Amount of dissolved oxygen in the wine;
- Oxygen in the head space (usually the greatest contributor);
- Amount of oxygen in the closure;
- Oxygen transmission rate (OTR) of the cork or closure.
Numbers 1 and 2 – the amount of dissolved oxygen in the wine and the oxygen trapped in the headspace – together have the most significant impact on the development of the wine in the bottle.
What are today’s packaging options for wine, and which is the most preferred option?
- Glass;
- Plastic / PET (polyethylene terephthalate);
- Bag-in-box;
- Tetra Pak / Brick;
- Pouch;
- Can.
What are the advantages of glass packaging?
- Inert material that transfers no taint;
- Bottles can be delivered to wineries in a near-sterile condition, having been shrink-wrapped while still hot;
- Inexpensive to manufacture and there is a variety of colors;
- Recyclable;
- Best option for aging wine because it is impermeable to oxygen.
What are the disadvantages of glass packaging?
- High carbon footprint due to the heat needed to manufacture it;
- Heavy to transport, which also contributes to its carbon footprint especially if it is transported far from its final market;
- Somewhat fragile;
- Once a bottle of wine has been opened, it is subject to rapid oxidation;
- Clear bottles susceptible to light strike.
Which type of wine is most suitable to be packaged in PET (polyethylene terephthalate)?
- Wines with a limited shelf life;
- Wines for quick consumption and in informal settings (outdoor eating, travel);
- Wine designated for airplanes where breakage is a hazard.
What is the bag in the Bag-in-box made of?
2 possibilities:
- Very thin aluminium foil (which protects the wine from oxygen) covered on both sides by an acceptable plastic;
- Plastic that gives some protection from oxygen and is resistant to cracking.
What are the advantages of packaging wine in Bag-in-box?
- Wine on tap (pour any serving size);
- Good protection from oxygen because the bag collapses inside the box;
- Range of sizes (1.5–20 liters), can be used for home and commercial use;
- Easy to store (stackable);
- Low environmental impact (light to transport, recyclable).
What does wine that’s been packaged in Bag-in-box have to have (vis-à-vis wine packaged in a glass bottle)?
- Slightly higher SO2 level to counter oxidation;
- Low dissolved oxygen level;
- No head space;
- Low carbon dioxide to avoid the bag from bulging or bursting.
Where does most oxygen ingress occur in Bag-in-box?
The tap
What is the average shelf life range for wines packaged in Bag-in-box?
6-9 months, depending on how the wine was made
What material is the Tetra Pak, or ‘Brick’, made of?
Paper card with plastic layers and an aluminium foil layer that prohibits oxygen and light from affecting the wine
In what kinds of markets do Tetra Paks / Bricks do well?
Ones where lower price points drive the market
What are the advantages of packaging wine in cans?
- Light in weight;
- Easy to open;
- Impermeable to oxygen;
- Recyclable.
Aluminium cans have to be lined with ____ to avoid the material being attacked by the acidity of the wine.
Plastic
The types of wines being packaged in cans are:
- Inexpensive and mid-priced
- Mid-priced and high-priced
- High-priced exclusively
- Inexpensive and mid-priced wines
What are the five most common closures for wine bottles?
- Natural cork;
- Technical corks;
- Synthetic closures;
- Screwcap;
- Glass stoppers / Vinolok.
What are the advantages of using natural cork as a closure?
- Light;
- Flexible;
- Inert;
- Comes from a renewable, natural resource;
- Has a positive image in the eyes of consumers – opening a bottle with a corkscrew is seen as part of the enjoyment and ritual of drinking wine.
Shorter, lower-grade corks are cheaper and are usually used for what kind of wine?
Inexpensive wines intended for short term consumption
Better quality, longer corks are typically used for what kind of wines?
Higher-priced wines that can be aged in bottle
What are the two major issues with natural cork?
- Corks can transmit TCA (2,4,6-trichloroanisole) to the wine (on average 3–5% of bottles closed with cork suffer from TCA);
- Natural corks have variable rates of oxygen ingress.
In an effort to reduce the incidence of cork taint, what are some of the measures the industry has taken?
- Cleaning corks with steam extraction (Amorim);
- Creating a technical cork made from recomposed cork particles that have been cleaned and reconstituted with plastic; it looks and behaves like natural cork (Diam);
- Stricter quality control during cork production, e.g. using high-cost high-tech solutions to check for the presence of TCA;
- Putting an impermeable membrane between the cork and the wine that gives a wrinkled appearance on the end of the cork and prevents any aromas reaching the wine.
What are three technical corks available on the market today?
-
Agglomerated cork
- cork granules are glued together;
- should only be used on inexpensive wines intended to be drunk quickly after purchase;
-
One-plus-one cork
- the central section is inexpensive agglomerate and both ends are finished with a disc of natural cork;
-
Diam cork
- recomposed cork particles that have been cleaned and reconstituted with plastic, and come with varying oxygen-ingress rates.
What are synthetic closures made from?
Food-grade plastic with a silicone coating
Name two hazards that come with using synthetic closures.
- Limited protection from oxygen ingress;
- Flavor scalping (the plastic absorbs some of the flavor molecules in the wine).
The seal in screwcaps that protects wine from oxygen can be made of two materials.
What are those materials, and how permeable/impermeable are they?
- Tin, which is impermeable to oxygen;
- Saran, which is a form of plastic with low permeability to oxygen.
How do winemakers avoid their wine developing reductiveness after bottling their wine under screwcap?
They use slightly lower levels of SO2
Glass stoppers are really only suitable for:
- Inexpensive wines
- Mid-priced wines
- Premium and super-premium wines
Premium and super-premium wines
Wines can age under glass stoppers a similar amount of time as under natural cork, and they are as expensive as top-quality cork.
Most wines that are based on fresh, fruity flavors are best consumed:
- within a year of bottling as maturing results in a loss of primary fruit flavors
- after several years because they’re not at their best immediately after bottling
Within a year of bottling as maturing results in a loss of primary fruit flavors
Describe the ideal environment for bottle maturation.
The wine should rest undisturbed in a cool dark place with a constant temperature, around 10–15°C / 50–59°F. There should also be constant humidity.
If sealed with a cork, the bottles should rest lying on their sides, so the cork stays moist and keeps the bottle sealed (if the cork dries out, the wine will oxidize).
What are the three hygiene procedures to follow in a winery?
-
Cleaning
- this removes surface dirt
-
Sanitation
- this reduces undesirable organisms to an acceptable level;
- made of water + detergent, another sanitising agent and/or steam;
- this uses ~10 liters of water for every liter of wine produced;
-
Sterilization
- this eliminates unwanted organisms;
- sterilization is done with high strength alcohol or with steam.
Briefly explain why HACCP (Hazard Analysis of Critical Control Points) is a common approach used in wineries to assess quality assurance.
It’s a process that examines all the potential hazards and everything that could go wrong in the winery so the winery can prevent and correct any issues before they happen.
Why would a wine company seek to have their quality standards to be externally audited by a third party against the standards of the ISO (International Organization for Standardization)?
To give confidence to all the parties down the supply chain: the wholesaler, the retailers who will sell the wine, and the end consumer.
The EU and many other markets require wines to be assigned lot numbers and to have those lot numbers printed on the wine’s label.
What does having a lot number enable the winery to do in the event of complaints or problems?
To trace back:
- Where the grapes came from;
- What additives were used;
- What processes the wine went through;
- How the wine was transported.
What are the two main types of containers used for shipping bulk wine?
- Flexitank – a single-use, recyclable polyethylene bag that fits into a standard container (more common);
- ISO tank – a stainless steel vessel that can be reused many times that is built to the ISO standard; it may have additional insulation.
A third and not-so-common container type is known as a reefer, which is an insulated tank with temperature control, but they are expensive.
What is the advantage of shipping wine in bottle as a complete product?
Everything is controlled by the producer: the wine, the bottling, the labelling and any external packaging.
What are the disadvantages of shipping wine in bottle as a complete product?
- Less wine can be shipped in one container, so the cost to ship is higher;
- The financial and environmental cost of shipping the weight of glass (as well as the wine);
- Potential damage/spoilage to the wine due to sometimes high and fluctuating temperatures in transit;
- Potential damage of labels and packaging in transport;
- The shorter shelf life of inexpensive wine because it is bottled earlier than if it were bottled in or close to the final market.
What are the advantages of shipping wine in bulk?
- Environmentally friendly and cheaper (containers hold 2-2.5x as much wine as filled bottles, reducing the wine’s carbon footprint);
- The greater thermal inertia of a whole container filled with wine, so there is less fluctuation of temperature (reducing the risk of oxidation);
- Strict quality control: chemical analysis can be performed at the filling and emptying of the container;
- The wine can be adjusted at the point of bottling;
- The shelf life of a wine can be extended, which is most relevant for bag-in-box and its relatively short shelf life.
What are the disadvantages of shipping wine in bulk?
- Loss of the direct relationship with the producer;
- Business and employment opportunities transfer from the producer’s country to that of the final market.
Why are the majority of white wines made with no or minimal skin contact?
Because the principal aroma and flavor compounds of white grapes that are desirable in white wines are in the pulp
Skin contact in white wines isn’t required for aroma and flavor extraction.
What are two negative effects if a white wine sees excessive skin contact?
The wine can:
- Taste bitter
- Feel coarse on the palate.
Give five reasons why a winemaker would use no skin contact or minimal skin contact on their white wines.
- If the wine is meant to express delicate, fruity flavors;
- If the winemaker wants a smooth mouthfeel;
- If the winemaker wants a light color on the wine;
- If the fruit was picked under-ripe;
- If the wine is inexpensive and meant to be drunk very young.
What are the two key factors that can influence extraction during skin contact?
- Time;
- longer time on skins = greater extraction of flavor + tannins
- Temperature.
How does a cooler temperature affect extraction during skin contact?
Chilled juice during skin contact (15°C /59°F or below) reduces the rate of extraction of flavors and tannins.
It also:
- allows more control;
- reduces the rate of oxidation and microbial spoilage, including likelihood of spontaneous fermentation.
The wine is usually pressed to separate the skins and juice before fermentation begins.
What are some white grape varieties on which skin contact is most effective?
Aromatic grape varieties like Riesling, Gewurztraminer, Viognier, Muscat and Sauvignon Blanc
- they have many aroma compounds that can be extracted from the skins;
- aromatic varieties are not often matured in oak, so skin contact is also a way of enhancing texture.
Describe the profile of an ‘orange wine.’
- Fermented on their skins, usually without temperature control or sulfur additions;
- Notable levels of tannins;
- Main flavors and characteristics are tertiary, e.g. nuts, hay, and dried fruit, which emerge from aromatic and phenolic compounds extracted from the skins;
- Typically dry (though not always).
What are the advantages of using whole-bunch pressing for white grapes?
- Reduces the chance of oxidation before and during pressing;
- more so if an inert gas (e.g. nitrogen) is used in the press;
- Very gentle way of pressing grapes;
- Yields juice that is low in solids, tannins and color;
- Stems provide channels for the juice to drain.
What are the disadvantages of using whole-bunch pressing for white grapes?
- Restricted only to hand-harvested grapes;
- Whole bunches take up a lot of room in the press;
- fewer grapes can be loaded for each press cycle;
- Only really suited for smaller batches of premium wines;
- Inefficient for grapes that need to be processed quickly and efficiently.
What is the difference between “free run” juice and “press” juice?
Free run = juice from destemmed grapes that is drained off as soon as the grapes are crushed. It is lowest in solids, tannins, and color, and it’s higher in acidity (low pH). Good for lighter bodied style of wine.
Press juice = juice from the grapes being pressed. The first part of the first pressing is somewhat similar to free run in that solids, tannins, and color are low, but ultimately it has lower sugar and acidity than free run. As pressure is sustained and more is applied for each press fraction, the less like free run the juice becomes. Press juice makes wines with fuller body compared to wines made from free run.
What is the hyperoxidation technique, and what does it do?
It is a technique in which the winemaker deliberately exposes the must to large quantities of oxygen before fermentation.
It targets the compounds in the must that oxidize most readily, turning these compounds in the must brown.
When employing the hyperoxidation technique, how do winemakers remove the compounds that have turned brown?
These compounds naturally precipitate out of the wine during fermentation, which return the wine back to its normal color.
In what other ways does hyperoxidation help winemakers when they make white wines?
Is hyperoxidation typically better suited for neutral or aromatic grape varieties?
- Can remove bitter compounds from unripe grape skins, seeds and stems;
-
Can destroy some of the most volatile aroma compounds found in the must;
- typically better suited to less aromatic grape varieties, e.g. Chardonnay.
At what points can clarification occur in winemaking?
- Between pressing and fermentation;
- After fermentation.
What is the aim of clarification?
To reduce the amount of suspended solids in the must
Winemakers typically aim for the proportion of solids in the must to be somewhere between ___–___%.
0.5–2%
What does a higher proportion of solids in a white wine must lend to the finished product?
Wine at what price point is best suited for using this technique?
- Texture;
- Greater range and complexity of aromas from fermentation.
Best suited for small-volume, premium wines.
What is a risk of having too many solids in white wine must during fermentation?
Off-flavors developing from reactions between compounds within the solids
- at lower levels, they can smell like reductive sulfur compounds;
- at higher levels, can smell like rotten egg.
- Why is it good to have some solids in your must?
- What is a risk of having low to no solids in your must?
- Solids provide nutrients for yeast;
- Low to no solids can lead to stuck fermentations; these musts also need careful management, and yeast nutrients may need to be added.
What are the four options winemakers have to clarify must?
- Sedimentation (simplest form);
- Flotation;
- Centrifugation;
- Clarifying agents.
Sedimentation can be used to clarify grape must.
Describe the process of sedimentation.
- The must is chilled to 4°C / 39°F to reduce oxidation and microbial spoilage, and to avoid spontaneous fermentation;
- Suspended solids in the must are left to fall over time with gravity.