Curved Elements in Wood 302d Flashcards

1
Q

Ability of wood to bend depends on

A

-Density
-Innate properties (elasticity, grain direction)
-Length of piece
-Required radius
-Thickness of piece

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2
Q

The three bending stresses

A

-Tension
-Compression
-Torsion

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3
Q

Tension failure

A

Splits and shatters

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4
Q

Compression failure

A

Wrinkles and crumples

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5
Q

Which side of the bend experiences tension?

A

The convex side (outside of curve)

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6
Q

Which side of the bend experiences compression?

A

The concave side (inside of curve)

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7
Q

Describe a staved panel

A

Panel made from long narrow strips of wood, machined with beveled edges, glued together into a curve

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8
Q

Describe kerf core

A

Bendable sheets made by cutting a sequence of parallel kerfs into the back side of the material, can be layers for two good sides

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9
Q

How many layers in rubber ply?

A

Three, thick rotary cut veneer on the outside, and either very thin veneer or paper for the core

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10
Q

How close to the surface should you cut your kerfs?

A

About 3mm from face

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11
Q

How should you determine kerf spacing when creating kerf core?

A

Cut one kerf, mark out radius required, lift stock until kerf is closed, measure space from marked end of radius to lifted piece

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12
Q

Three ways to make your own curved panels using ply

A

Laminating layers of thin ply, laminating layers of thick veneer, kerfing sheet goods

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13
Q

What kind of form should you use with a vacuum press?

A

One part form

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14
Q

How should you finish the two surfaces of a two part form?

A

The critical side should have a hard finish, ie laminate, and the non-critical side should be lined with a flexible and compressive layer to evenly spread clamping pressure

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15
Q

What is it called when your cured lamination relaxes from its clamped form?

A

Springback / bounceback

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16
Q

Methods of creating curved solid elements

A

-Brick
-Band saw
-Kerfing and a shaped form
-Shaping with routers or shapers using templates
-Steam bending

17
Q

What grain should you try to avoid in load bearing pieces?

A

Short grain

18
Q

Different portable router bits that can be used to follow templates

A

-Flush trim
-Template
-Collar and straight bit
-Pilot tip (not reccomended)

19
Q

What style of spiral fluted bit should you use with an overhead router?

A

Downshear

20
Q

How long should you steam a piece of solid?

A

Around one hour per inch of thickness

21
Q

Tool used to control tension effects when steam bending

A

Bending strap, a steel band that helps contain outer edge

22
Q

Species of wood who have a smallest radii of 2”/52mm

A

Oak, Hickory, Elm

23
Q

Species of wood that has a smallest radii of 3”/76mm

A

Walnut

24
Q

Species of wood that has a smallest radii of 4.5”/ 114mm

A

Ash

25
Q

Species of wood that has a smallest radii of 6”/152mm

A

Cherry

26
Q

Species of wood who have a smallest radii of 8”/203mm

A

Maple

27
Q

Describe close-in

A

Caused by bending wood that is too wet, curve deepens after drying

28
Q

TIme span until your steam bent wood is usuable

A

About one week

29
Q
A

90 bend

30
Q
A

180 bend

31
Q
A

U bend

32
Q
A

Circle bend