Crane Refresher Practice Test Flashcards
List for criteria that make a critical lift
75% of rated capacity, personnel hoisting, special rigging procedures, two or more cranes (or hooks)used to make a lift
What prevents the boom from falling when a hydraulic line fails 
Positive pressure holding valve/ check valves on the cylinder
What are the where criteria for taking a hook out of service?
More than 5% wear in critical areas, 10% in other areas, no more than 1/4” inch at throat opening
What is fleet angle?
The maximum angle made by a rope with a line perpendicular with the drum on a crane. It would be centerline of points to the drum flange farthest from the perpendicular centerline. 1.5 degree smooth 2 degree grooved max
Describe how to make a turn back eye with wire rope clips
Measure the dead end length, fasten first clip furthest from eye, 1 saddle width in from the end of tail, be sure to install all clips with saddle on the live end, install second clip closest to eye, with thimble placed in eye, install remaining clips evenly spaced between the 1st and 2nd, torque to manufacturers specification, then re-torque a second time. Never saddle a dead horse
What is PLP?
Permissible Line Pull. The rated pull capacity of a winch ( allowable in pounds)
Explain D/d ratio
The diameter of the wire rope compared to the diameter of the object it goes around
“D” divided by “d” = D:d ratio
What is the D/d ratio for different types of sheaves?
Block sheave 16:1
Boom point sheave 18:1
Boom hoist sheave15:1
How are parts of line determined?
Suspended load divided by Safe Working Load SWL or PLP Permissible line pull 
What class is 6x25 wire rope?
6x19 (6 strand 15-26 wires, 6x7 6x37 8x19)
What is cabling?
When a multipart hoist spins/twists enough that different parts of line make contact
What will reduce cabling?
Switch to even parts of line, reduce length of the fall, use rotation resistant rope, reeve fall symmetrically, change sheave size
How far out of level may a crane be before the load chart is not valid?
1%
Short sections of boom go towards______
The boom base section
Broken wire out of service criteria, rotation resistant rope.
2 wires in 6 diameters or 4 in 30 diameters. Personnel lifts add 1 valley break
wire rope sling broken wire criteria
5 wires in one strand in one lay , or 10 or more random wires in one lay
Broken wire for running ropes
3 broken wires in one strand in one lay or 6 random broken wires in one lay
Crane hook closest to the center of gravity picks _____ weight.
More
If a two crane pick is not made evenly, more load shifts to the upper or lower hook?
The lower hook
Why would you want one crane to get more of the load in a two crane pick?
Offset C/G, odd sized or shaped load, different load capacities
Wear criteria for taking wire rope out of service.
Reduction in diameter of 1/3 of the outside wires original diameter