cooling systems part 2 Flashcards

1
Q

two most common problems with cooling systems

A

to hot

to cold

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2
Q

first thing to check when trouble shooting cooling systems

A

coolant level

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3
Q

visual inspection of rad core

A

check for dirt a debris build up

bent tubes and fins

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4
Q

bent fin repair

A

bent fins can be repaired with a fin comb

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5
Q

when using compressed air to clean a rad

A

use low pressure
90 degrees to rad tubes and fins
keep nozzle safe distance away from tubes and fins

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6
Q

coolant leak checks

A

check for coolant puddles under unit

pressure cap may be malfunctioned or wrong cap

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7
Q

drive belt that is to loose will cause

A

water pump will not be able to drive as fast and consistently as required

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8
Q

drive belt that is to tight

A

pre mature wear of bearings on water pump shaft resulting in seal and bearing damage

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9
Q

excessive end play at one assembly equipped with a drive pulley

A

may cause the drive belt to wear uneven or fly of the pulleys

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10
Q

when checking cooling fans

A

always check when engine is shut down

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11
Q

when observing moving fan assembly

A

always stand in front or behind never stand beside or parallel with moving fan
fan blades have been known to fly off and kill techs

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12
Q

when removing pressure cap off rad

A

always cover with a heavy rag or cloth
wear gloves and keep face towards the side
remove cap slowly

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13
Q

when pressure testing rad

A

use pressure no more than 10% of rated cap psi
check for external leaks
dye can be placed in cooling system for ease of detection

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14
Q

if no external leaks but psi keeps dropping

A

an internal leak may be the cause

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15
Q

two indications of internal cooling leak

A

white smoke out exhaust

dipstick may have frothy white contamination

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16
Q

when testing electric temp gauge on unit

A

unit must be done with unit running

install a known accurate temperature sensing instrument to confirm accuracy of vehicle instrument

17
Q

when trouble shooting fan clutch

A

fan clutch troubleshooting chart should be used

18
Q

visual inspection of shutter system

A

check for smooth operation of linkage
lines in good condition
obstructions

19
Q

when draining coolant

A

make sure unit I on a level surface

proper container is used for reuse or recycle

20
Q

testing thermostat for proper operation

A

once removed thermostat should be closed at room temp

place in a container of water and slowly heat and record the tamp thermostat opens

21
Q

when should thermostats start to open

A

within 1 degree of stamped temp and should be fully open within 12 degrees of temp

22
Q

when installing thermostat

A

make sure temp sensing portion is facing the engine

23
Q

when inspecting water pump you should pay close attention to

A

impellers and drive gear

24
Q

when removing impeller on a water pump

A

use a puller and never hammer or pry on them

made from cast and can brake easy

25
Q

when flushing coolant system it is good practice to

A

flush engine block first as coolant passages are larger and debris can be stuck in smaller cooling passage ways in rad