Controlled Rectifiers Flashcards
What are the three leads of an SCR called?
- Anode (A)
- Cathode (K)
- Gate (G)
What family of electronic devices does a silicon-controlled rectifier (SCR) belong to?
The Thyristor family of electronic devices
What configurations are SCR’s available in?
- Flat Pac or Tab style - typically bolted to a heat sink and used in low-current applications from 2A to 20A
- Stud Mount - the anode is usually a threaded stud that is threaded into a heat sink. The large flexible lead is the Cathode (K) and the smaller wire is the Gate (G) connection. These are designed for medium-power circuits
- Hockey Puk - used in very large power circuits. Easily distinguishable because of its small terminal or pin connector for the Gate (G) circuit
What does triggering an SCR mean?
- Triggering an SCR means that a current pulse is applied to the gate of the SCR to make it start conducting
- Sometimes called gating or firing
- Once the SCR is made to conduct, it will continue to conduct as long as the curent from Anode to Cathode is equal to or greater than its holding current (IH)
- The holding current is about one mA per ampere of the rated anode current (IT(AV))
Explain how an SCR works as two PN-junctions or two switches in series
- The lower PN junction/switch closes when it receives an appropriate gate pulse (+VGK)
- Once the lower switch is closed, the neegative potential of the cathode (K) is able to reach the N material of the top PN Junction/switch
- This causes the top junction/switch to close since it is now forward biased
- Current is now able to flow through the SCR nad the Gate connection can be removed
How much current is required for a Gate Pulse?
About five times the minimum gate current (IGT) rating of the SCR
How could you accidentally turn on an SCR?
- Exceeding Breakover Voltage - If the peak applied circuit voltage exceeds the breakover voltage of the SCR, the leakage current will increase until it is equal to the amount of gate current required to turn the SCR on, and then the SCR is gated into conduction
- Fluctuations in Voltage - When an SCR is subjected to sudden high rates of voltage change from anode to cathode, the capacitive charging current of the PN-junctions within the SCR may be enough to accidentally start the SCR. To prevent this, a Resistance-Capacitive circuit is connected across the SCR to limit the rate at which the voltage can increase. A resistor may also be etched/connected from Gate to Cathode to prevent charge build up across the junction. If this charge is allowed to exceed 0.7V it could falsely Gate the SCR
- Temperature change - Leakage current doubles for every 10°C of temperature rise. If the temperature rises to a point where the leakage current is equal to gate current the SCR will turn on
What is Commutating an SCR?
- Commutating an SCR is turning an SCR off
- In order for the SCR to turn off, the anode current must drop to less than the SCR holding current (IH)
What are some different ways of commutating an SCR?
- Natural Commutating - happens when a switch is operated in series or parallel with the SCR. When this switch is opened momentarily, it interrupts the current in the circuit and commutates the SCR
- Frequency/AC Commutation/Class F Commutation - In an AC circuit, such as a controlled rectifier circuit, every alternate half cycle of the applied voltage reverse-biases the SCR, and it is commutated.
- Forced Commutation - applies only to SCR’s in DC circuits where current flows and must be forced to turn off. This method attempts to reverse the direction of current flow through the SCR which results in commutating the SCR
What is Forced Commutation?
- Applies primarily to SCR’s in DC circuits where current continues to flow and must be turned off
- There are two methods that share the same principle: Separate Source Commutation and Capacitor Discharge Commutation
- In Separate Source Commutation, pressing the OFF button momentarily connects the commutation source across the SCR from Anode to Cathode. Current attempts to flow reverse-bias through the SCR. The moment this is connected, the SCR turns off
- In Capacitor Discharge Commutation, the SCR is conducting, the load is on, and the capacitor charges to the supply voltage through the SCR. When the OFF button is pressed, it connects the charged capacitor across the conducting SCR. The charged Capacitor attempts to discharge through the SCR. The discharge current reverse-biases the SCR and instantly commutates it and turns the load off
How could you bench test and SCR?
- The SCR can be turned on by momentarily connecting the Anode to the Gate
- The SCR can be turned off by momentarily connecting the Anode to the Cathode
When checking an SCR with a digital multimeter, you should always isolate it from the circuit to avoid any false readings
True or False?
True
When testing an SCR with a digital multimeter, why might you get a low voltage reading when testing between the Gate (G) and the Cathode (K)?
- Because some SCR’s have an internal snubber circuit built into it by the manufacturer, this circuit conducts in both directions
What ratings of an SCR must you consider when replacing an SCR?
- Voltage Rating - VRRM ratings are never stated because they are much higher than the VDRM, the forward voltage rating. To ensure reliability and prevent falsely turning on due to high transient voltages, the VDRM of SCR’s is usually selected in excess (usually double) the peak voltage of the supply
- Power Dissipating - although SCR’s can deliver high currents to a load, but they also dissipate a lot of heat. And for this reason, they require large efficient heat sinks
- dv/dt rating - the rate of change of voltage with respect to time, listed in volts per microsecond. This is the highest rate of change of voltage across the SCR, from Anode (A) to Cathode (K), forward-biased, that it can sustain without falsely turning on. Exceeding this value causes the SCR to turn on because of the current flow that charges the interjunction capacitance becoming equal to the gate current
- Gate Current Rating - the minimum current required to turn an SCR on. Manufacturers usually provide for Hard Gate Drive which is usually five times more than the listed Gate Current. The Gate Current usually lasts between 10 and 15 microseconds. Hard Gate Drive provides reliable, precise turn-on regardless of temperature or load condition
- Application - some SCR’s may have to withstand high rates of current change while others do not. The physical dimensions and polarity (If the wrong polarity is used, a faulty condition such as a short-circuit may occur) of an SCR are important as well , new replacement SCR’s must have leads or terminals that fit the existing assembly
What are the functions of an SCR?
- Control the average voltage applied to a DC load from an AC source - phase control
- Control the ouput voltage of an Alternator
- Act as a switch in an electronic control circuit
How does an SCR control the average voltage applied to a DC load from an AC source?
- Called Phase Control
- An SCR can only be turned on when it is forward-biased, which happens in the positive half cycle of the AC supplywaveform
- Every time a Gate Pulse triggers an SCR, the SCR turns on
- The SCR will conduct until the end of that positive half cycle of the AC supply, after which it is commutated by either frequency or AC commutation
- The Firing Angle plus the Conduction Angle always equal 180°
How do you operate a DC Motor above base speed?
- Decrease the current through the field winding
How do you operate a DC motor below base speed?
- Decrease the current through the armature
What is Base Speed-Down?
- When the DC drive for a DC motor operates by controlling the average voltage to only the armature of the motor
How does Base Speed-Down work?
- Field connection for the motor may have only one rated voltage and one value of current for the shunt field, some DC motors offer two values of of voltage for the shunt field; a higher voltage for slower speed range, and a lower voltage for fully weakened field higher speed range