Construction Technology Flashcards
What is the cost of steel?
Recent increases seen
Recent experience on a mezzanine structure in existing warehouse, 25 tonnes at £4-4.5k / tonne inclusive of the British Steel increase in 2022
Which of the Approved Documents are you familiar with?
- Part B - Fire safety
- Part F - Ventilation
- Part L - Conservation of fuel and power
- Part O - Overheating
What are the recent changes to the building regulations (2022)?
- Changes have come in as part of proposed transition over next 2 years with the Future Buildings Standard due in 2025
- Part L - associated with carbon emissions and energy efficiency. 27% reduction for non-domestic buildings
- Part F - relating to improved ventilation systems following covid, to reduce transmission of airborne infection , CO2 monitors
- New Part O - relating to overheating
What systems can be considered regarding Part F changes?
- Where ventilation systems recirculate air between more than one space, there should be a mode to reduce risk of transmission of airborne infection
- Systems capable of 100% outdoor air (less energy efficient)
- Incorporating UV-C Germicidal irradiation system (in HVAC)
- Systems designed to incorporate HEPA filters
Negligible cost difference in changes
You mentioned you read AECOM Building Regulations cost model review. What did you learn from this?
- Updates to the building regulations F, L and O
- Anticipated the improvements will impact outer London buildings more so due to higher regulations already stipulated by GLA
- New guidance due in the Future Build Standard in 2025
- Costs of interventions such as triple glazing now only £20-30m2 more than double when in same frame (increase by £50 / 100m2 when different frame)
- Gas to heat pumps adding ~£50m/2 on construction costs
- Upgrade to out of town office to meet Part L update with heat pump ~£32 / m2”
What is the size of a facing brick and typical block?
- Brick - 215mm x 102.5mm x 65mm (60 bricks in sqm)
- Block - 440mm x 215mm x 100mm (or 140mm) (10 per sqm approx)
Describe a traditional cavity wall construction.
Cavity walls are formed by an outer and inner skin, typically of brickwork and blockwork, connected by wall ties but separated by a cavity filled with insulation. As well as for thermal purposes, the cavity prevents moisture transmitting from the outer skin to the inner skin -any moisture reaching the cavity from the outside will run down the internal face of the outer skin and be directed to weep holes by cavity trays.
Cavity trays are installed where there are penetrations across the cavity, such as above window and door openings, as the downward flow of moisture would be interrupted at these. A vapour control layer is typically installed to the external face of the inner skin, between the inner skin and the cavity insulation, to prevent warm, moist air from inside the building penetrating through and causing condensation within the cavity.
On Eddington you discussed value engineering opportunities with the brick framing. Can you explain?
Elements of the design included rotated brickwork and projected brickwork for architectural interest. This increased as a proportion across the building as the design developed.
Due to the additional labour required compared to a traditional brick bond, the cost saw an increase from £200m2 to circa £260 - 323m2
Savings of 65k due to a reduction in the projected brickwork by 150m2
What is a roof build up?
Pitched - Roof joist with ridge and barge board, Breathable Membrane / Roof felt, battens, tiles
Flat - Decking (slab / timber ), vapour control layer, insulation, waterproofing layer, finish e.g. chippings
Green - Structural support, roofing membrane, Root barrier, Insulation, drainage, aeration and root barrier, soil, vegetation.
Name some different types of roof construction.
- Single ply membrane
- Built-up
- Pitched tiled roof
- Green roof - Extensive, semi-intensive and intensive
What is curtain walling?
Curtain walling is a type of façade used for the external envelope of a building. It can be used as:
- Stick system, that is delivered to site as separate components and build on site
- Unitised system that is pre-fabricated off site and fixed to the frame on site
- Rain screen system that incorporates panels in front of the actual curtain walling to reduce wear and tear, reduce exposure to the elements and improve performance
- Structural glazing, this is a load bearing structure
What is an EWS form?
External wall system - required to be submitted to the local Fire service on blocks 11m+ (5 storeys) - legally required from jan 2023
Required every 5 years
What does a transfer slab do?
Transfers load from columns and walls above to structural members below. They can be used where there is a different grid between floors, for example below a repetitive structure that has a different grid to the floors below, such as hotel lobbies and bedroom floors.
What are Post-tensioned concrete slabs?
A method of reinforcing concrete slabs with high strength steel cables known as tendons. Tendons are placed within ducts running in both directions and profiled at high and low points so the duct follows a shape that reflects the bending profile of the slab when loads are applied i.e. high points over columns and low points at mid-span. As the concrete cures the tendons are jacked at different stages. Anchors are at the end of each tendon to lock them after they have been jacked to the pre-determined tensile force, and they are then grouted.
What are the benefits of Post-tensioned concrete slabs?
PT slabs allow for increased clear spans, therefore fewer columns are required and more architectural freedom is granted. Slabs are thinner, therefore reducing cost, weight and foundation requirements and reducing the building height. Significantly less conventional reinforcement is required. They do however require specialist skilled labour to handle and install the tendons.
What are the pros and cons of choosing a precast concrete frame over insitu?
- Time -quicker to install, can be in manufacture whilst other works are ongoing, unaffected by labour shortages, not affected by the weather, however can be long lead-in times.
- Quality -greater quality given it is manufactured in factory controlled conditions, however care must be taken when delivering and handling the precast members to ensure they are not damaged
- Precast offers less flexibility as the client cannot introduce changes once the members are in manufacture
- Site constraints might affect the delivery and handling of precast concrete members and specialist lifting equipment will be required i.e. a crawler crane
- Cost -no formwork required for precast concrete, however there is the cost of specialist lifting equipment -ultimately the economy achieved by using precast concrete is partially offset by the transport and handling costs, therefore a lot depends on the location of the factory in relation to the works in order to minimise these. Precast may require specialist subcontractor involvement from an early stages and upfront costs i.e. advance payment or payment for materials off site.
- Typically requires specialist subcontractor involvement, which could lead to upfront costs i.e. advance payment (PCSA perhaps) / materials off site payments.
Why does concrete need reinforcing?
- To increase tensile strength
What is the difference between stick and unitised curtain walling?
Stick curtain walling is constructed on site of the different components -the steel framing is erected and glazing slotted in, whereas unitised curtain walling is prefabricated off site.
Stick curtain walling is used for smaller or more complex areas, whereas unitised is best suited to repetitive facades such as high rise buildings. Unitised has greater quality due to being manufactured in factory controlled conditions, avoids higher labour costs on site and is installed quicker than a stick system, however stick systems are cheaper. Stick systems require significant space for installation and material storage, and are therefore not always viable in city centre locations.
What is curtain walling?
Curtain walling is a weatherproof, non-load bearing enclosure of glass or metal panels in a light metal framework that is fixed back to the structure of the building. Any loads imposed upon the curtain walling are transferred back to the structure.
What is rainscreen cladding?
Rainscreen cladding is a double wall construction made up of a watertight, insulated backing layer and an outer skin of cladding panels, separated by a ventilated cavity. Water is able to penetrate into the cavity where it drains off, but the rainscreen outer skin is designed to provide protection from direct rain.
What must happen before demolition can commence?
The CDM Regulations demand a written a plan of work for demolition, even where a project is non-notifiable. This would typically include an asbestos refurbishment and demolition survey, utilities information i.e. disconnections, any structural hazards and risks, site constraints, historic use of the building, pre-construction information etc.
The building owner must give the Local Authority Building Control 6 weeks’ notice ahead of carrying out any demolition works via a Section 80 notice.
What types of curtain walling are there?
- Stick system, that is delivered to site as separate components and build on site
- Unitised system that is pre-fabricated off site and fixed to the frame on site
- Rain screen system that incorporates panels in front of the actual curtain walling to reduce wear and tear, reduce exposure to the elements and improve performance
- Structural glazing, this is a load bearing structure