Concrete-General Flashcards
What is concrete?
Concrete is a particulate composite consisting of dispersed
particles (aggregates) surrounded and bound together by a
continuous matrix (hydrated cement paste)
How is concrete important
Concrete the most heavily used man-made material in the world.
cite the three phase of concrete
-hydrated cement paste (hcp)
-aggregates
-interfacial transition zone (itz)
Ingredients of concrete (4)
- Portland Cement
- Water
- Aggregates
- Admixtures and SCMs
what is paste mortar and concrete
paste=cement+water
mortar=paste+fine aggregate
concrete=mortar+coarse aggregate
important discoveries historically
greeks use lime
greeks use volcanic ash
romans use pottery and bricks as aggregate and ash- concrete hardens under water
dirty limestones (contain high proportions of clay)
Manufacture of Portland Cement
(raw materials (5categories + 5 steps)
Categories: calcium, silicates, aluminium, iron, sulphates)
Raw materials: Limestone, Sand, Clay and Iron Ore
Processing: quarrying, crushing and mixing
Firing: burned and calcined at 450°C (produces Clinker)
Gypsum is added
Grinding(1-100micrometer)
=Portland Cement
why use chains for heat exchanger
use heat exchanger chains to shorten the kiln length
Effect of tricalcium silicate
early strength (C3S)
Effect of dicalcium silicate
Ultimate strength (C2S)
Effect of tricalcium aluminate
Flux, Fast Set, Sulfate Reactive (C3A)
Effect of tetracalcium aluminoferrite
flux (C4AF)
Effect of Gypsum
Prevents Fast Set (CSH2)
Hydration of cement is
Exothermic
Calcium Silicates+Water
Calcium Silicate Hydrate+Calcium Hydroxide
(CSH+CH)
Tricalcium Alumiante + Gypsum + Water
Ettringite
Ettringite + Tricalcium Aluminate + Water
Monosulfoaluminate
Tetracalcium Aluminoferrite + Calcium Hydroxide + Water
Tetracalcium Aluminate Hydrate + Ferric-Aluminum Hydroxide
(Flux)
C-S-H influence
provide major cohesive force but weaker because of microporosity. dry concrete is stronger than wet (van der waals bonds)
very insoluble water in micropores does not freeze and has low mobility (low permeability)
water loss from micropores cause shrinkage on drying and creep on loading at room temp
calcium hydroxide influence
Contributes by reducing porosity. Cleavage may limit strength of high strength pastes
blocks capillary pores and hence lowers permeability. slowly leached by water which causes efflorescence and increases permeability.
is dimensionally stable will restrain c-s-h deformations
C4ASH12 influence
causes sulfate attack by reforming ettringite and causing expansion