Chapter 4B Flashcards

1
Q

What factors should be considered when selecting an adhesive?

A

Materials to be bonded, compatibility of adherends and adhesives, processing requirements, and service conditions.

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2
Q

Why should flexible materials like rubber not be joined with rigid, brittle adhesives?

A

Rigid bonds may crack, reducing bond strength. Flexibility differences should be internal stress into the glue line.

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3
Q

What issues arise from incompatible adhesives?

A

Problems include corrosion of metallic parts, plasticizer migration from flexible plastics, and adverse effects of solvents on plastic adherends.

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4
Q

What are the limitations of thermoplastic adhesives?

A

They fail under low sustained loads, soften upon heating, and cannot withstand vibratory stress for long periods, Unsuitable for structural application.

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5
Q

Thermoset adhesives?

A

For structural applications, Rigid bond, retain their strength at elevated temperature.
- Poor under peel stress

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6
Q

Which adhesives are suitable for high-temperature applications above 120°C?

A

Only certain thermoset adhesives, such as silicones, are suitable.

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7
Q

What factors influence the effectiveness of adhesion?

A

Joint design, surface wetting, and surface treatment.

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8
Q

Why is joint design important in adhesive bonding?

A

It determines how well the joint withstands applied loads and stresses in service.

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9
Q

What are the four basic types of stresses in joints?

A

Shear: Even stress across whole bonded area. Not completely attach 2 phases.
Tension: Stress evenly distributed over the joint area.
- cleavage: Stress not uniform but concentrated at one side of joint
- peel: One or both must be flexible

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10
Q

What is peel stress, and why should it be avoided?

A

Peel stress places high stress on the joint’s boundary line. It is avoided as it weakens the bond.

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11
Q

What is wetting in adhesive bonding?

A

Wetting is the process of spreading adhesive over a surface to maximize contact. Good wetting occurs when the contact angle is less than 90°.

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12
Q

How can pressure improve wetting?

A

Pressure enhances wetting by ensuring better interfacial contact, resulting in stronger adhesion.

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13
Q

Why is surface treatment necessary for adhesion?

A

It ensures the surface is clean, smooth, and chemically receptive, promoting better adhesion.

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14
Q

How should metal surfaces be treated for bonding?

A

Using solvent cleaning, abrasive blasting, chemical surface alteration, or a combination of these methods.

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15
Q

What is the proper preparation for wood surfaces?

A

Sanding, planing, or machining away contamination, followed by cleaning with air pressure or solvent.

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16
Q

What steps are common in preparing non-metal surfaces?

A

Solvent cleaning, chemical alteration, and abrasive cleaning.

17
Q

What are some methods for applying liquid adhesives?

A

Brushing, flowing, spraying, roll coating, knife coating, silk screening, and melting.

18
Q

What are the advantages and disadvantages of brushing adhesives?

A

Advantage: Suitable for specific areas and complex shapes.
Disadvantage: Limited control over film thickness and uneven application.

19
Q

Why is spraying a preferred method for large surfaces?

A

It provides better film thickness control and covers uneven contours efficiently.

20
Q

What is roll coating best suited for?

A

Large, flat materials requiring continuous adhesive application and uniform coverage.

21
Q

How does silk screening ensure precise adhesive application?

A

It applies adhesive to specific areas using stencils or patterns.

22
Q

What are common issues with inadequate bonding?

A

Starved joints, dry joints, wet joints, joint misalignment, poor surface treatment, and non-uniform glue lines.

23
Q

What types of tests are performed to evaluate adhesives?

A

Strength tests (shear, tensile, impact, cleavage, peel) and durability tests (weathering, aging, water resistance).