chapter 26 hw Flashcards

1
Q
  1. define lean production
A

adaptation of mass production in which work is accomplished in less time, smaller space, with fewer workers and less equip

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2
Q

2 pillar of the Toyota production system

A
  1. JIT production

2. Autonomation (automation with a human touch)

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3
Q
  1. Japanese word for waste
A

muda

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4
Q
  1. 7 forms of waste in production identified by Ohno
A
  1. Production of defective parts
  2. Overproduction
  3. Excessive inventories
  4. Unnecessary processing steps
  5. Unnecessary movement of people
  6. Unnecessary transport of materials
  7. Workers waiting
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5
Q
  1. what is just-in-time production
A

a production system developed to minimize inventories, especially WIP

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6
Q

7.what is the objective of JIT Production

A

Minimize inventories, especially work-in-process (WIP

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7
Q
  1. difference between a push system and a pull system
A

a PULL system, like JIT, is a production control system in which the order to make and deliver parts at each workstation in the production sequence comes form the downstream station that use those parts

2.Pull system is when parts at each station are produced irrespective of the immediate need for those parts at its respective downstream station

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8
Q
  1. What is kanban? What are two types of kanban
A

system of production control based on the use of Cards

  1. Production Kanbans
  2. Transport kanbans
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9
Q
  1. What is total productive maintenance
A

a coordinated group of activities whose objective is to minimize production losses due to equipment failure, malfunction, and low utilization through p[participation of workers at all levels in the org

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10
Q
  1. What does the word Kaizen mean?
A

continuous improvement of production operations

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11
Q
  1. What is the 5s system
A

A set of procedures used to organize work areas in a plant

  1. Sort
  2. Set in order
  3. Shine
  4. Standardize
  5. Self-Discipline
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