Chapter 25 Flashcards
Twist drill
Most drilling done with this. Had two cutting edges or lips. Common drill geometry. Cutting action happens inside the workpiece.
For actions that take place at point of drill:
1 a small hole is formed by the web, chips are not cut here. 2 chips are formed by the rotating lips. 3 chips are removed from the hole by the screw action fo the helical flutes. 4 the drill is guided by lands or margins that run against the walls of the hole.
Drilling
Process creates two chips.
V Speed
In surface feed per minute. This is the cutting speed at the outer corner of the cutting lip.
Twist drills have what parts
The body, the point, and the shank.
Body of twist drill
Contains two or more spiral or helical grooves called flutes, separated by lands.
Lands on drill
To reduce friction, each land is reduced in diameter, leaving a narrow margin of full diameter and a cutting edge.
Flutes of drill
Serve as channels through which the chips are withdrawn from the hole and coolant gets to the cutting edges.
Helix angle
The principal take angles behind the cutting edges are formed by relation of flute helix angle to the work.
Take angle of drill
Varies along the cutting edges. Being negative close to the point and equal to the helix angle out at the lip.
Dubbing
Can change the rake angle adjacent to the cutting edge by a special grinding procedure.
Cone shaped point
Contains the cutting edges and the various clearance angles. Come able affects the direction of flow of the chips across the tool face.
Drill produces what
A thrust force, T, and a torque, M. drill torque increases with feed and drill diameter, while the thirst force is influenced greatly by the web design.
Web
Web is between the flutes and forms a metal column or backbone.
Straight line chiseled end
If a conical point is ground on the drill, the intersection of the web and the cone produces this.
Chisel point
Form a high negative rake angle, resulting in high thrust forces and excessive heat. Drill failure occurs both at the center and the outer tips rconsequently.
Straight line chiseled point does what
Had the tendency to walk along the surface, moving the drill away. This will require additional supporting operations like center drilling, burr removal, and tool change, which increase time and reduces productivity.
Straight shank drills
Size uo to 3/8 diameter and must be held in drill chuck.
Taper shanks
Available on larger drills and common on drills above 1 in. Morse tapers used on these drills.held in a female taper in the end of the machine tool spindle. Taper assured that the drill is being accurately centered.
Tang
Is at the end of the taper shank and fits loosely into a slot ah the end of the tapered hole in the spindle.
Drift
The drill maybe be loosened for removal by driving a metal wedge called a drift through a holder in the side of the spindle.
TiN coasting does what
Greatly increases drilling performance. Increase tools life by 200 to 1000 percent,
Depth of the hole drilled
The depth of the hole to be drilled. Dived by the diameter of the drill is the depth to diameter ratio.
Deep hold drills/hu drills
Are used when deep holes are to be drilled.
When starting to drill a hole
It can reflect rathe readily because if the walking action of the chisel point.