Chapter 20 Flashcards

1
Q

Define: Conventional Machining

A

Where a sharp cutting tool is used to mechanically cut the material to achieve the desired geometry. (ex. Turning, Drilling, and Milling)

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2
Q

Define: Abrasive Process

A

Where the mechanical removal of material is accomplished by the action of hard, abrasive particles. (ex. Grinding, Honing, Lapping, and Super-finishing)

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3
Q

Define: Non-traditional Material Removal

A

Uses various energy forms other than a sharp cutting tool or abrasive particles to remove material. Such energy forms include mechanical, electro-chemical, thermal, and chemical.

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4
Q

Define: Cutting Speed

A

(v) Primary motion of the cutting tool. (ex. speed of bit)

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5
Q

Define: Feed

A

(f) Secondary motion of the cutting process describing the movement of the bit or part laterally across work (much slower than cutting speed)

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6
Q

Define: Turning vs. Milling

A

Turning: Where a cutting tool with a single cutting edge is used to remove material from a rotational work-piece to generate a cylindrical shape

Milling: Where a rotating tool with multiple cutting edges is fed slowly across the work material to generate a plane or straight surface (feed motion is perpendicular to the tool’s axis of ration.

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7
Q

Define: Rake Angle

A

(Alpha) the angle in which the rake face is positioned to direct the flow of a newly formed chip. Measured relative to a plane perpendicular to the work surface

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8
Q

Define: Relief Angle

A

The angle in which the flank is positioned to provide clearance between the tool and newly generated work surface, thus protecting it from abrasion.

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9
Q

Define: Depth of Cut

A

(d) The penetration of the cutting tool below the original work surface

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10
Q

Define: Shear Plane

A

When using an orthogonal cutting tool, this is the plane in which encounters shear deformation as the chip is formed.

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11
Q

Define: Chip Thickness Ratio

A

Ratio of original thickness of chip to the final thickness.

r = t0 / tF

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12
Q

Define: Friction Force

A

The frictional force resisting the flow of the chip along the rake face of the tool. Used in defining the coefficient of friction between the tool and the chip.

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13
Q

Define: Shear Force

A

The force that causes shear deformation to occur in the shear plane. Acts parallel to shear plane.

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14
Q

Define: Cutting Force

A

The force in the direction of cutting and in the same direction as the cutting speed.

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15
Q

Define: Thrust Force

A

Force perpendicular to the cutting force and is associated with the chip thickness before the cut

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16
Q

Define: Unit Power

A

Power per unit volume rate of metal cut. Defined as:

Unit Power = Cutting Power / material removal rate (vol/s)