Chapter 12 - Gear Drives Flashcards

1
Q

What jobs do gears perform?

A

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2
Q

Describe pitch line of gears or cylinders

A

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3
Q

Define:

- addendum (ADD)

A

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4
Q

Define:

- dedendum (DED)

A

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5
Q

Define:

- clearance (CL)

A

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6
Q

Define:

- circular pitch (CP)

A

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7
Q

Define:

- outside diameter (OD)

A

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8
Q

Define:

- diametral pitch (DP)

A

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9
Q

Define:

- pitch diameter (PD)

A

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10
Q

Define:

- working depth (WKD)

A

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11
Q

Define:

- whole depth (WHD)

A

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12
Q

Define:

- chordal thickness (T) (or tooth thickness)

A

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13
Q

What are the conditions for proper gear meshing?

A

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14
Q

Describe pressure angle and line of action

A

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15
Q

What does a millwright use to identify a 14.5 degree pressure angle gear?

A

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16
Q

How does tooth profile affect the meshing action of two gears?

A

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17
Q

What are the purposes of backlash between gears?

A

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18
Q

What types of materials are gears made from?

A

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19
Q

What factors must be considered when choosing gears from the available materials?

A

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20
Q

What are the merits and limitations of:

- ferrous metal gears?

A

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21
Q

What are the merits and limitations of:

- non-ferrous metal gears?

A

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22
Q

What are the merits and limitations of:

- non-metallic material gears?

A

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23
Q

List four shaft arrangements

A

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24
Q

Describe the principles of operation of the following:

- external spur gears

A

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25
Q

Describe the principles of operation of the following:

- internal for gears

A

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26
Q

Describe the principles of operation of the following:

- rack and pinion spur gears

A

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27
Q

Describe the principles of operation of the following:

- helical gears

A

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28
Q

Describe the principles of operation of the following:

- double helical gears

A

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29
Q

Describe the principles of operation of the following:

- herringbone gears

A

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30
Q

Describe the principles and operation and the terminology associated with bevel gears, spiral bevel gears and hypoid gears

A

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31
Q

Describe, non-throated contact, throated contact, double-throated contact and how to identify thrust direction for worm and worm gear sets

A

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32
Q

What are the shaft arrangements for the following gear sets:

- internal spur?

A

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33
Q

What are the shaft arrangements for the following gear sets:

- rack and pinion?

A

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34
Q

What are the shaft arrangements for the following gear sets:

- double helical?

A

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35
Q

What are the shaft arrangements for the following gear sets:

- spiral bevel?

A

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36
Q

What are the shaft arrangements for the following gear sets:

- hypoid?

A

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37
Q

What are the shaft arrangements for the following gear sets:

- throated worm and wheel?

A

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38
Q

Define overdrive

A

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39
Q

Describe the principles of operation of positively infinitely variable drive (PIV)

A

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40
Q

How is greater reduction of speed achieved when a single reduction is not sufficient?

A

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41
Q

What type of gears and gear arrangements are used in gear reduction units?

A

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42
Q

What parts and materials are used in the construction of work gear reduction units?

A

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43
Q

Describe how to fit the worm gear to the worm in a reduction unit

A

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44
Q

With reference to single reduction worm gear unit:

- what configurations and directions of drive are attainable?

A

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45
Q

With reference to single reduction worm gear unit:

- what does hand of drive refer to?

A

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46
Q

With reference to single reduction worm gear unit:

- what gear ratio range is available?

A

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47
Q

With reference to multiple reduction units:

- how much gear ratio range is available with a primary helical reduction combined with a worm and worm gear reduction?

A

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48
Q

With reference to multiple reduction units:

- how much gear ratio range is available with double and triple, worm and worm gear combinations?

A

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49
Q

With reference to helical and herringbone reduction units:

- what shaft configurations are available?

A

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50
Q

With reference to helical and herringbone reduction units:

- what gear ratio changes are available with single, double, triple and quadruple reductions?

A

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51
Q

With reference to helical and herringbone reduction units:

- what type of bearings are used?

A

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52
Q

Describe the procedure for fitting both helical and herringbone gears in their respective reduction units

A

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53
Q

What is the applications for bevel gear units?

A

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54
Q

What gear ratio ranges are available with bevel gear units and mitre gear boxes?

A

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55
Q

What are the applications for hypoid gear units?

A

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56
Q

What gear ratio range is available with hypoid gear reduction units?

A

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57
Q

Describe the setting of bevel and hypoid gears

A

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58
Q

With reference to planetary gear units:

- what is the shaft configuration?

A

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59
Q

With reference to planetary gear units:

- what gear ratio range is available?

A

-

60
Q

With reference to planetary gear units:

- what drive members make up these gear units?

A

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61
Q

Which gear is held to achieve overdrive with a planetary gear set?

A

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62
Q

What type of base is required for motor and gear units coupled with a flexible coupling?

A

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63
Q

How are drivers connected to gear reduction units?

A

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64
Q

Where should gear drive units be positioned?

A

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65
Q

Describe the merits and limitations of base-mounted and shaft-mounted gear drive units

A

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66
Q

Describe the placement of torque arms on gear drive units so equipped

A

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67
Q

Describe the lubricating systems used to lubricate gear drive units

A

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68
Q

Where does one find the specifications or recommendations for the grade of oil for a gear drive unit?

A

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69
Q

What symptoms will be present if the gear drive bearings are worn?

A

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70
Q

What symptoms will appear if the gear drive unit is overloaded?

A

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71
Q

What repair should be made if he shaft is worn or rough at the point of seal contact?

A

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72
Q

What checks should be made if the oil level drops but stays clean in the gear drive unit?

A

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73
Q

What would cause oil to get lighter and or darker in colour with use?

A

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74
Q

What may cause colour streaks or rings in dirty oil during a pour test?

A

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75
Q

What are the causes of bearing failure?

A

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