Ch.2 - Different Types of Sake and their Production Processes Flashcards
What does the washing rice achieve?
- Eliminate rice bran from the surface of the grain
- Absorption of water also begins during the washing process
What is the formula for the white rice water absorption rate?
(Weight after soaking, washing, draining - initial weight) / initial weight
e.g. (130 - 100) / 100 = 30%
What are the two dominant factors that determine how quickly rice absorbs water?
- the amount of water already in the rice (the drier the rice, the more susceptible to ecessive water absorption)
- the rice polishing ratio (rice polished below 70% RPR absorbs water more quickly)
What is gentei kyusui?
Limited water absorption
Used for ginjo-style sake, by carefully/manually limiting the soaking time (e.g. with stop watch)
What is the purpose of steaming rice?
Pre-gelatinisation of starch
This makes the starch more reactive to enzymes produced by the koji, while making the rice more soluble
What is the Japanese phrase describing the ideal character of steamed rice being used for sake making? What does it translate to?
Gaiko Nainan
(hard outside, soft inside)
What is the traditional vessel for steaming rice called?
Koshiki
How long does steaming in a Koshiki typically take?
60 minutes
What does a renzoku-mushimai-ki do? And how long does it take?
Continuous rice steamer
Takes 25-40 minutes
Rank the four main categories of rice by utilisation, from highest target cooling temperature, to coolest.
- Kojimai (highest)
- Kakemai for shubo
- Kakemai for hatsuzoe
- Kakemai for tomozoe
Which microorganism in sake making cannot survive without oxygen?
Koji
Both yeast and lactic acid bacteria can respire anaerobically
What are the four stages of of progragation and death of yeast cells?
- Induction Phase (awaken, begin to reproduce)
- Logarithmic Growth Phase (rapid reproduction)
- Stationary Phase (growth trajectory flattens with increasing abv)
- Death Phase (lack of nutrients leads to death)
What is the optimum temperature of operation for most microorganisms, and in particular, sake yeast?
Most microorganisms: 30ºC
Sake yeast: 8-17ºC
What temperature can some shochu yeast operate up to?
34ºC
What is the pH for Sake Moromi?
A little over pH4 (e.g. pH4.2)
In what range of pH are yeast active?
optimally pH 4.0-5.0
can survive down to pH 3.0
Few Lactic Acid Bacteria survive down past pH 3.5, so yeast generally fare better in these more acidic conditions
What are the maximum alcohol concentrations in which the following can survive?
- Sake yeast
- Wine yeast
- Hiochi-kin
Sake yeast: max ~18-20%
Wine yeast: max ~13-15%
Hiochi-kin: max ~21%
What three measures can a brewer take to prevent hiochi-kin?
- Heat pasteurisation
- Hyigiene management
- Sterilisation of equipment
Alpha-amylase converts what to what?
Starch to Dextrin
Glucoamlyase converts what to what?
Dextrin to Glucose
Acid Carboxypeptidase converts what to what?
Peptides to Amino Acids
Acid Protease converts what to what?
Proteins to Peptides
What is tanshiki-hakko?
Simple fermentation
(e.g. wine; glucose->alcohol)
What is tanko-fukushiki-hakko?
Multiple sequential fermentation
(e.g. beer; saccharification and fermentation occur separately)
What is heiko-fukushiki-hakko?
Multiple parallel fermentation
(e.g. sake; saccharification and fermentation occur in parallel, in one tank)
What is seikiku?
Koji making
What are the three main roles of koji?
- Supply shubo and moromi with enzymes
- Provide vitamins and other nutrients for the growth of yeast
- Impact the characteristic of the sake
What are the three days of koji-making called?
Day 1: Toko-kikan (“bed period”)
Day 2: Tana-kikan (“shelf/rack period”)
Day 3: De-koji (“removal of koji”)
What three processes happen during Toko-kikan?
- Hiki-komi (‘bringing in’)
- Tane-kiri (‘spreading of spores’)
- Toko-momi (‘bed mixing/massaging’)
Explain Hiki-komi in brief
Transfer steamed rice, cooled to 36ºC, to koji room
Rice is laid and spread over entire toko
Explain Tane-kiri in brief
Sprinkle spores of koji-kin over the steamed rice
Aim: innoculate rice grains with koji spores and encourage mould germination and growth
Explain Toko-momi in brief
Mixing of steamed rice
Aim: for spores to attach evenly to each grain of rice
Wrapped in cloth to prevent drying
After tane-kiri, what is the target water absorption rate for rice being used for:
- ginjo-shu
- ordinary sake
Ginjo-shu : 32%
Ordinary sake: 33%
What four processes happen during tane-kikan?
- Kiri-kaeshi (‘re-breaking up’)
- Mori (‘mounding’)
- Naka-shigoto (‘middle work’)
- Shimai-shigoto (‘final work’)
Explain kiri-kaeshi in brief
Breaking up rice lumps on morning of Day 2
May be done by hand, placed in kiri-kaeshi machine, or through a sieve
Wrapped back up in cloth
Aim: equalise temperature and moisture
Explain Mori in brief
Divide rice into small portions in a given container (futa or lid; hako or box; toko or bed)
Aim: prevent overheating from koji mould growth (with the extent of drying / size of container largely determining the style of koji)
At what temperature does koji mould growth stop?
45ºC
In what temperature range in the production of glucoamylase maximised?
40-43ºC
Therefore more time spent in this range for delicate, low-umami styles of sake
Around what temperature is the production of carboxypeptidase maximised?
35ºC
Should pass through this temperature quickly, as most brewers do not want much carboyxpeptidase. The longer spent around this temperature, the more robust, high-umami style of sake is produced.
Explain Naka-shigoto in brief
Thinning of the rice layers
Aim: to encourage the release of heat and drying out of the rice grains
Performed 6-10 hours after Mori
Koji temperature of 34-36ºC typically.
Wish to pass through 35ºC range relatively quickly to control production of acid carboxypeptidase.
Haze-mawari = amount of fungus on surface may be e.g. 30% at this stage
Explain Shimai-shigoto in brief
Final mixing and thinning of rice layers
Aim: further encouragement of the release of heat and drying out of rice grains
6-7 hours after naka-shigoto
Koji temperature of 38-39ºC typically.
Reaching highest temperature a few hours after shimai-shigoto: 40-43ºC
Haze-mawari = amount of fungus on surface may be e.g. 70% at this stage
Maximum production of glucoamylase in this temperature range, so should retain here for longer for strong enzymatic activity.
Explain De-koji in brief
Taking the koji out of the koji muro
Aim: to stop koji growth
De-koji hantei: determining the timing of de-koji
Break open rice grain to see haze-komi (degree of growth inside the grain)
Traditionally determined by development of kurika (chestnut aroma)
What happens after de-koji?
Either the koji is left to dry (koji-no-karashi) for a day
or
it is added to the moromi the day of de-koji (de-zukai)
Why is koji-no-karashi encouraged versus de-zukai?
The quality of the moromi and resulting sake is better when using koji that has been dried
- acidity will lower by 0.2
- sake will have a fresh aroma, with a lighter, less rough taste
The reason is that the drying of the koji has a bactericidal effect