Centrifugal and Mixing Flashcards

1
Q

SEDIMENTATION

A

 The separation of
i) two immiscible liquids or
ii) a liquid and a solid
depends on the effects of gravity/density on the
components.

 Slow process

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2
Q

Application in food industry (Sendimentation)

A

separating dirt from incoming raw material, crystal from mother liquor, separate fat/cream from milk (original method)

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3
Q

CENTRIFUGAL SEPARATIONS

A

▪ Centrifugal force
- speed up the rate of sedimentation

▪ The particles are separated from the fluid by
centrifugal forces acting on particles of various sizes and densities

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4
Q

CENTRIFUGAL FORCE

A

▪ Centrifugal separators make use of the common
principle that an object whirled about an axis or center point at a constant radial distance from the point is acted on by a force.

▪ Centrifugal force acts on the particle to maintain it in the circular path

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5
Q

Application of liquid separation using centrifuge

A

 In the dairy industry in which the emulsion, milk, is separated by a centrifuge into skim milk and
cream.

 The milk is fed continuously into the machine,
i) Which is generally a bowl rotating about a vertical axis,
ii) Cream and skim milk come from the respective
discharges.

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6
Q

Clarification of Meat Broths and Stocks:

A

Process:
•Meat broths and stocks often contain fine particles of fat, protein, and bone.
•Centrifugation helps in separating these fine
particles, resulting in a clearer broth or stock.

Application:
•Used in the production of high-quality soups,
consommés, and sauces.

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7
Q

Fish Oil Extraction:

A

Process:
• During the processing of fish, the fish oil is extracted and then centrifuged to separate the oil from water and solid impurities.

Application:
• The refined fish oil is used in dietary supplements, animal feed, and various industrial applications.

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8
Q

Mixing

A

 Unit operation in which a uniform mixture is obtained from two or more components by dispersing one within the others.

 The primary objective :- A homogenous mixture

 Used to combine ingredients to achieve different functional properties or sensory characteristics.

 In some cases, mixing is required to promote some other objective such as mass & heat transfer or chemical reaction.

 Food mixing involves ingredients of different physical properties and quantities

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9
Q

Mixing systems:

A

 Gas/liquid - carbonated drinks
 Liquid/liquid – full cream milk
 Solid/liquid - batter
 Solid/solid – sausage, nugget

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10
Q

Characteristics of Mixtures

A

 A mixing process begins with the components, grouped together in some container, but still separate as pure components.

 If small samples are taken throughout the container, almost all samples will consist of one pure component.

 As mixing then proceeds, samples will increasingly contain more of the components.

 Complete mixing - all samples are found to contain the components in the same proportions as in the whole mixture.

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11
Q

Types of mixture

A

1) Solutions (Salt Water)
2) Suspensions (Muddy Water)
3) Colloidal (Milk)
4) Emulsion (Mayonnaise)
5) Foams (Whipped Cream)

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12
Q

Mechanism of mixing:

A

1) Bulk Transport
2) Turbulent Mixing
3) Molecular Diffusion

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13
Q

Bulk transport

A

• Movement of a large portion of a material from
one location to another location in a given
system. Rotating blades and paddles are used.

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14
Q

Turbulent mixing

A

Due to turbulent flow, which results in random
fluctuation of the fluid velocity at any given point

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15
Q

Molecular diffusion

A

Molecular diffusion is explained by Ficks’s law,
which depends on the concentration gradient at
different regions

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16
Q

Mixing Equipment

A

• The selection of a mixer depends on:
- type of food
- amount of food
- speed of operation needed

• Major component for mixing equipment:
- vessel
- agitator
- baffles

17
Q

Vortex

A

• Vortex formation:
i) A strong circulatory flow pattern near impeller shaft

• Vortex can be formed if:
i) Shaft is mounted vertically in the center of the tank
ii) High impeller speed
iii) In unbaffled tank

18
Q

Disadvantages of vortex formation

A

• Vortex formation reduces mixing intensity by reducing velocity of the impeller relative to the surrounding fluid.

• When vortex reaches the impeller, air from the surface of the liquid are drawn and air bubbles are
produced.

• Entrapped air causes oxidation of the substances in certain cases

19
Q

Prevention of vortex formation

A

Impeller should in any one of the position that can avoid symmetry, such as off central, inclined, side entering, etc., and should be deep in the liquid.

Baffled containers should be used. In such case
impeller can be mounted vertically at the center.

20
Q

For successful mixing, both the radial and the longitudinal velocities are maximized by:

A

• the use of baffles

• the positioning or orientation of the agitator

21
Q

Mixing vessel

A

 Starting fluids enter the top and a mixed product is drawn from the bottom.

 Tanks typically have rounded bottoms to avoid stagnant areas that sharper corners could produce.

 A surrounding jacketed chamber holds steam or process water that might heat or cool the process depending on needs.

 Tanks could also be covered to prevent material losses due to volatiles, or heat losses that waste energy such as in a mixing tank reactor.

22
Q

Agitators

A

• Basically, an agitator is a shaft with a propeller
attached.

• Two components that provide for good mixing
are radial and axial flow.

• A propeller with pitched/ inclined blades
promotes this behavior.

23
Q

Baffles

A

• Baffles are obstacles or barriers that are positioned parallel to the agitator arm at the edge of a tank wall

• They inhibit tangential flow without affecting the radial component.

• Typically, four baffles are adequate unless the tank has an unusually large diameter.

24
Q

Example Mixing Applications

A

•Meat patty formulation
•Sausage production
•Batter mixing
• Dairy products mixing