Bricks and Blocks Flashcards
What are the 2 materials that bricks can be made from
Clay or Calcium Silicate
What is the standard size of a brick
215 x 102.5 x 65 mm
Laid with a nominal 10mm mortar joint
What are the 3 shapes of bricks
- Solid
- Frogged
- Perforated
What are the 3 brick types and describe them
- Common, these are generally used on the inside of buildings
- Facing, used on the outside as made to look nice on one face through textures and colouring
- Engineering, strong and dense- these have a lower water absorption and therefore are used near the bottom
Describe the process of making Clay bricks
- Prepared by winning (extracting from a quarry) clay from the ground
- Clay is ground down and water is added
- Mixing
- Shaping by extrusion, clay loaded into an extruder in a vacuum chamber
- Drying, 1 day at 110 C removes water
- Firing, 3 days at 1050 C particles fused together
Describe the process of making calcium silicate bricks
- Winning sand or crushed flint
- Mixing with lime
- Pressing
- Autoclaving, high pressure steam 170 C
Testing:Compressive strength is given as a mean of how many bricks
10
Testing: Dimensions of a brick are given as a mean of how many specimens
24 placed end to end
What is mortar
It is a gap filling glue. It distributes loads between separate walling components so they act as a unit
What is mortar made from
Normally from sand and binder, in the ratio 3 parts sand to 1 part binder. The binder is generally cement and/or lime
Properties of mortar
- Good Plasticity
- Able to retain its water against the suction of the bricks against which its being laid
- Mix shouldn’t separate
- Once hardened should exhibit similar moisture and thermal properties to the bricks its laid on
- Once laid should develop its strength quickly
If the ratio of cement in the mortar increases how do the properties of mortar change
- Strength increase
- Quicker stiffness
- Greater frost resistance
- Less risk of sulphate attack
- Less risk of rain through the mortar
If the ratio of lime in the mortar increases how do the properties of mortar change
-More working time
-Greater workability
-Greater flexibility
Less rain through joints
What percentage of a wall is brick and what percentage is mortar
88% brick 12% mortar
What are the 3 different ways brickwork can be constructed
- Stretcher- all bricks laid length ways
- English- one row all length ways, the next all width ways
- Flemish- Alternate between length and width