Book 10 Flashcards
If your plant maintenance department neglects oil changes, filter replacement, and bearing lubrication, your plant will eventually need more unscheduled ___________ maintenance.
Select one:
a.
Routine
b.
Emergency
c.
Project
d.
Preventative
Emergency
On a P&ID, the letters “TI” inside a circle, show the location where a ___________ is installed.
Select one:
a.
Trend-indicator
b.
Transmitter
c.
Flow meter
d.
Thermometer
Thermometer
One of the typical details shown in the Process Flow Diagram (PFD) includes:
Select one:
a.
Main piping and direction of flow
b.
All valve locations and orientation
c.
Detailed configuration and exact location of equipment
d.
Detailed pipe sizes
Main piping and direction of flow
SOPs should be:
Select one:
a.
Reviewed at regular intervals
b.
Attached to each revised copy.
c.
Destroyed and replaced monthly
d.
Printed in large numbers
Reviewed at regular intervals
The plan view of an object is also called the _____ view.
Select one:
a.
Bottom
b.
Front
c.
Top
d.
Left Top
Top
An area of a standard plant diagram indicates site location, number, and owner of the diagram. What is that area called?
a.
Legend
b.
Notes
c.
Revision block
d.
Title block
Title block
If you understand instructions given over a two-way radio, you should respond with
Select one:
a.
“Over and Out”
b.
“Loud and Clear”
c.
“Roger That”
d.
“Affirmative”
Feedback
“Roger That”
The letters LRC inside a circle on a P&ID stands for
Select one:
a.
Level Alarm Low
b.
Low Level Recording Controller
c.
Level Recording Controller
d.
Level Receiver Controller
Level Recording Controller
One of the essential components for a Maintenance Management System (MMS) is:
Select one:
a.
Prevention of unforeseen breakdowns
b.
A system to issue safe work permit
c.
Pre-purchase materials and equipment including for unplanned projects
d.
A system to issue work orders
A system to issue work orders
One of the main advantages of verbal communication is:
Select one:
a.
Immediate feedback and clarification
b.
It takes longer to process the wording than written communication
c.
Talking to people on the other side of the office
d.
There is a permanent record of the communication
Immediate feedback and clarification
Who would be one of the most important reviewers of a new SOP?
Select one:
a.
An operator from that area
b.
The Author
c.
The Chief Power engineer
d.
The HR manager
An operator from that area
When pipes are colour coded or labelled:
Select one:
a.
not required when pipe changes direction
b.
labels are required adjacent to valves, but not flanges
c.
pipes should be identified every 7.5 to 15 meters on straight runs of pipe
d.
labeling is only required on one side of wall penetrations
pipes should be identified every 7.5 to 15 meters on straight runs of pipe
A piping and instrumentation diagram (P&ID) will show major flow lines:
Select one:
a.
with most instrumentation
b.
with basic information for those lines
c.
only with line size and major valves
d.
with all information for those lines
with all information for those lines
Where are operating instructions for performing routine tasks consistently found?
a.
Work requests and work orders
b.
Operators log books
c.
Manufacturer’s manual
d.
Standard operating procedures
Standard operating procedures
To indicate materials of construction in a sketch, normal practice is to use:
Select one:
a.
Colour coding
b.
Shading
c.
Cross-hatching
d.
Labels
Cross-hatching
What is one of the purposes of the P&ID?
a.
To provide valuable information for plant operating and engineering staff
b.
To indicate major control valve locations
c.
To ensure all instrumentation and piping are properly located and interrelated
d.
For general configuration and process orientation of equipment
To ensure all instrumentation and piping are properly located and interrelated
Power Engineers document the shift activities each shift in log books, which are________
Select one:
a.
Not required, but usually kept anyway.
b.
Important for maintenance activities
c.
Legal documents, required by most jurisdictions in Canada
d.
Internal documents
Feedback
Legal documents, required by most jurisdictions in Canada
When projecting views of an object, the key view is the _____ view.
Select one:
a.
Bottom
b.
Right side
c.
Front
d.
Left side
Front
A process flow diagram (PFD) shows:
Select one:
a.
All the equipment in a plant
b.
All instrumentation
c.
Major piping to do with a process
d.
The physical layout of equipmen
Major piping to do with a process
A Process Flow Diagram (PFD) includes:
Select one:
a.
A detailed drawing of a plant
b.
Equipment shown in exact orientation for the process
c.
A simplified schematic of a portion of the process and the equipment in the process
d.
Components that are not drawn to scale
Components that are not drawn to scale
In a Plant Line Trace sketch:
Select one:
a.
Only major features are shown
b.
All process flows are shown
c.
All valves are shown
d.
Pipe sizes are shown
Only major features are shown
When using a two-way radio, what do you say when you’ve heard the message but need to put the caller on hold?
Select one:
a.
Come again
b.
Copy that
c.
Standby
d.
Roger that
Standby
Which of these is NOT a good reason to use standard operating procedures (SOP)?
Select one:
a.
Reduced possibility of miscommunication
b.
Consistent implementation of a procedure
c.
To allow operators to use their own methods of a procedure
d.
A checklist for internal or external auditing
Feedback
To allow operators to use their own methods of a procedure
Which of the following points is NOT part of the process to sketch a straight line?
a.
Sketch the endpoints and midpoints of the line as dots or small crosses
b.
Keep an eye on the terminal endpoint, and use a smooth continuous stroke to draw the line between the endpoints
c.
Sketch the endpoints of the line as dots or small crosses
d.
Place the pencil on the starting endpoint
Sketch the endpoints and midpoints of the line as dots or small crosses
Which maintenance activities is a maintenance management system used with?
a.
To organize, plan, monitor, and evaluate activities
b.
For design, construction, and commissioning activities
c.
To avoid verbal and written communication
d.
For pre-start, start-up, and shutdown activities
To organize, plan, monitor, and evaluate activities
Types of maintenance are classified in the following categories:
Select one:
a.
Procurement, Inventory, Estimated, and Planned
b.
Notification, Submission, Review, and Approval
c.
Routine, Preventative, Projects, and Emergency
d.
Completion, Projection, Extension, and Considerations
Routine, Preventative, Projects, and Emergency
One of the commonly accepted document control best practices is to:
Select one:
a.
Have limited circulation of printed copies
b.
Keep outdated documents for future reference
c.
Store controlled documents in multiple locations
d.
Securely stored documents in the personal drive of the designated document control officer
Have limited circulation of printed copies
One of the main advantages of written communication is:
Select one:
a.
The subject line can say it all
b.
Immediate feedback from the recipients
c.
It can be delivered in the shortest time
d.
It reduces the possibility of misinterpretation
It reduces the possibility of misinterpretation
One of the key components of a maintenance management system is:
Select one:
a.
Ensuring the talk button is not held down
b.
An inventory program
c.
Keeping the budget a secret so people don’t spend money
d.
Emergency shutdowns
An inventory program
A plant line tracing is a _________ that helps Power Engineers to learn a new plant
Select one:
a.
Plant Instrumentation Diagram
b.
Formal Line Drawing
c.
Process Flow Diagram
d.
Single line sketch
Single line sketch
One of the most important features of the first lines drawn in a sketch is that they:
Select one:
a.
Are to precise scale
b.
Are bold
c.
Must all show the object outline
d.
Show the main proportion of the sketch
Feedback
Show the main proportion of the sketch
One of the advantages of written communication is:
Select one:
a.
It can be delivered in the shortest time
b.
The subject line can say it all
c.
That it can be proof read and edited
d.
Immediate feedback from the recipients
That it can be proof read and edited
Lines used to indicate distance between two points on a sketch are called:
Select one:
a.
Object lines
b.
Extension lines
c.
Centre lines
d.
Dimension lines
Dimension lines
What kind of diagrams are used to provide visual perspective in recognizing a component in the operating environment of the plant?
a.
General arrangement diagrams
b.
Equipment diagrams
c.
Piping and instrumentation diagrams
d.
Process flow diagrams
Equipment diagrams
The three most common views used in drawings are the front, _______________ and _____________ views:
Select one:
a.
Back, side
b.
Bottom, side
c.
Plan, bottom
d.
Plan, side
Plan, side
Which of these is a key component to MMS (maintenance management system)?
Select one:
a.
A maintenance manager
b.
On call contractors
c.
Work order system
d.
Well-stocked toolboxes
Work order system
What are the three most commonly used views for sketching?
a.
Front elevation, top or plan view, one side elevation
b.
Front elevation, plan top view, one side elevation
c.
Front elevation, top view plan, one side elevation
d.
Front elevation, plan or top view, one side elevation
Front elevation, plan or top view, one side elevation
When is written communication preferred?
a.
When the WiFi signal strength is weak
b.
When operators communicate in the plant
c.
When listening skills are important
d.
When a permanent record is required
When a permanent record is required
The letters LAL inside a circle on a P&ID stands for
Select one:
a.
Level alarm low
b.
Level glass
c.
Level recorder
d.
Level alarm high
Level alarm low
If you discover an injured worker in your facility, you should ____________ on your two-way radio.
Select one:
a.
Call emergency services
b.
Press the “Man Down” button
c.
Keep radio silence
d.
Call out “HELP”
Press the “Man Down” button
What does a process flow diagram include?
a.
Line identification and specifications
b.
A detailed drawing of the plant
c.
Insulation requirements
d.
The make-up of fluids in the process
The make-up of fluids in the process
An SOP is used to
Select one:
a.
Make sure each operator runs equipment in a consistently safe and efficient manner
b.
Develop PFDs and P&IDs
c.
Help plan equipment maintenance activities
d.
Keep track of maintenance costs
Make sure each operator runs equipment in a consistently safe and efficient manner
Which of the following is NOT a reason for updating P&IDs?
a.
Process equipment is modified
b.
Process parameters are optimized
c.
Plants grow in capacity
d.
Processes are optimized
Process parameters are optimized
On a P&ID, the first letter of an instrument symbol stands for
Select one:
a.
The type of instrument
b.
The type of process
c.
What is being measured
d.
The type of alarm
What is being measured
One of best practices for writing SOPs is to:
Select one:
a.
Use a standardized template
b.
Allow all workers the opportunity to write SOPs
c.
Use text based format only
d.
Put it to use as soon as it is written
Use a standardized template
One main type of maintenance is:
Select one:
a.
Preventative
b.
Optional
c.
QMS
d.
SOPs
Preventative
What document is used to record the observations of a test?
a.
Log books
b.
Log sheets
c.
Project reports
d.
Excel sheets
Log sheets
The P&ID includes:
Select one:
a.
A “Field Level Hazard Assessment” component
b.
Equipment details such as vessel sizes
c.
Detailed maintenance task procedure for the process equipment
d.
Detailed job instructions of the process equipment
Equipment details such as vessel sizes
Which of the following is not a standard item on a plant diagram?
Select one:
a.
Notes
b.
Engineer’s Seal
c.
Revision Block
d.
Title Block
Engineer’s Seal
Which of these is a normal type of maintenance
Select one:
a.
Preventative maintenance
b.
Panic maintenance
c.
New construction
d.
Personal maintenance
Preventative maintenance
Section lines of a drawing that show the material of construction are usually drawn at an angle of:
Select one:
a.
90°
b.
30°
c.
45°
d.
60°
45
On P&IDs, the letters “NO” and “NC” are often found beside
Select one:
a.
Flow indicator symbols
b.
Valve symbols
c.
Pressure transmitter symbols
d.
Controller symbols
Feedback
Valve symbols
In comparing the two common communication methods, written communication is more effectively used when:
Select one:
a.
There is less time to prepare
b.
In emergency situations
c.
An immediate response is required
d.
A record of the communication is required
A record of the communication is required
Foundation or centre lines of a sketch should be:
Select one:
a.
Very bold and extended
b.
Drawn when first beginning to sketch
c.
Heavy, dashed lines
d.
Always done to scale
Drawn when first beginning to sketch
Which form of communication is preferred in the workplace, when a permanent record of the communication is required?
Select one:
a.
Verbal
b.
Written
c.
Radio
d.
Personal
Written
What is one of the purposes of the P&ID?
a.
To provide valuable information for plant operating and engineering staff
b.
For general configuration and process orientation of equipment
c.
To ensure all instrumentation and piping are properly located and interrelated
d.
To indicate major control valve locations
To ensure all instrumentation and piping are properly located and interrelated
In a Plant Line Trace sketch:
Select one:
a.
Pipe sizes are shown
b.
All process flows are shown
c.
All valves are shown
d.
Only major features are shown
Only major features are shown
What kind of diagrams are used to provide visual perspective in recognizing a component in the operating environment of the plant?
a.
Process flow diagrams
b.
Equipment diagrams
c.
General arrangement diagrams
d.
Piping and instrumentation diagrams
Equipment diagrams
One of the advantages of written communication is:
Select one:
a.
Immediate feedback from the recipients
b.
The subject line can say it all
c.
It can be delivered in the shortest time
d.
That it can be proof read and edited
That it can be proof read and edited
When using a two-way radio, what do you say when you’ve heard the message but need to put the caller on hold?
Select one:
a.
Roger that
b.
Copy that
c.
Standby
d.
Come again
Standby
A piping and instrumentation diagram (P&ID) will show major flow lines:
Select one:
a.
with most instrumentation
b.
only with line size and major valves
c.
with basic information for those lines
d.
with all information for those lines
Feedback
with all information for those lines
Which of the following is NOT a reason for updating P&IDs?
a.
Process parameters are optimized
b.
Plants grow in capacity
c.
Process equipment is modified
d.
Processes are optimized
Process parameters are optimized
On a P&ID, the letters “TI” inside a circle, show the location where a ___________ is installed.
Select one:
a.
Trend-indicator
b.
Flow meter
c.
Thermometer
d.
Transmitter
Thermometer
An SOP is used to
Select one:
a.
Help plan equipment maintenance activities
b.
Make sure each operator runs equipment in a consistently safe and efficient manner
c.
Develop PFDs and P&IDs
d.
Keep track of maintenance costs
Feedback
Make sure each operator runs equipment in a consistently safe and efficient manner
What does a process flow diagram include?
a.
Line identification and specifications
b.
Insulation requirements
c.
A detailed drawing of the plant
d.
The make-up of fluids in the process
The make-up of fluids in the process
When is written communication preferred?
a.
When operators communicate in the plant
b.
When the WiFi signal strength is weak
c.
When a permanent record is required
d.
When listening skills are important
When a permanent record is required
What document is used to record the observations of a test?
a.
Log sheets
b.
Project reports
c.
Excel sheets
d.
Log books
Log sheets
The plan view of an object is also called the _____ view.
Select one:
a.
Bottom
b.
Front
c.
Top
d.
Left
Top
A plant line tracing is a _________ that helps Power Engineers to learn a new plant
Select one:
a.
Single line sketch
b.
Formal Line Drawing
c.
Plant Instrumentation Diagram
d.
Process Flow Diagram
Single line sketch
One of best practices for writing SOPs is to:
Select one:
a.
Put it to use as soon as it is written
b.
Use text based format only
c.
Use a standardized template
d.
Allow all workers the opportunity to write SOPs
Use a standardized template
Foundation or centre lines of a sketch should be:
Select one:
a.
Very bold and extended
b.
Drawn when first beginning to sketch
c.
Heavy, dashed lines
d.
Always done to scale
Drawn when first beginning to sketch
In comparing the two common communication methods, written communication is more effectively used when:
Select one:
a.
In emergency situations
b.
An immediate response is required
c.
There is less time to prepare
d.
A record of the communication is required
A record of the communication is required
Which form of communication is preferred in the workplace, when a permanent record of the communication is required?
Select one:
a.
Verbal
b.
Written
c.
Personal
d.
Radio
Written
Lines used to indicate distance between two points on a sketch are called:
Select one:
a.
Object lines
b.
Extension lines
c.
Centre lines
d.
Dimension lines
Dimension lines
One of the most important features of the first lines drawn in a sketch is that they:
Select one:
a.
Are to precise scale
b.
Are bold
c.
Must all show the object outline
d.
Show the main proportion of the sketch
Show the main proportion of the sketch
On a P&ID, the first letter of an instrument symbol stands for
Select one:
a.
What is being measured
b.
The type of process
c.
The type of alarm
d.
The type of instrument
What is being measured
Who would be one of the most important reviewers of a new SOP?
Select one:
a.
The Chief Power engineer
b.
The HR manager
c.
The Author
d.
An operator from that area
An operator from that area
One of the main advantages of written communication is:
Select one:
a.
The subject line can say it all
b.
It reduces the possibility of misinterpretation
c.
Immediate feedback from the recipients
d.
It can be delivered in the shortest time
It reduces the possibility of misinterpretation
The three most common views used in drawings are the front, _______________ and _____________ views:
Select one:
a.
Back, side
b.
Bottom, side
c.
Plan, bottom
d.
Plan, side
Plan, side
The letters LAL inside a circle on a P&ID stands for
Select one:
a.
Level recorder
b.
Level glass
c.
Level alarm high
d.
Level alarm low
Level alarm low
Which maintenance activities is a maintenance management system used with?
a.
To organize, plan, monitor, and evaluate activities
b.
For design, construction, and commissioning activities
c.
To avoid verbal and written communication
d.
For pre-start, start-up, and shutdown activities
To organize, plan, monitor, and evaluate activities
If you understand instructions given over a two-way radio, you should respond with
Select one:
a.
“Roger That”
b.
“Over and Out”
c.
“Loud and Clear”
d.
“Affirmative”
Roger That”
An area of a standard plant diagram indicates site location, number, and owner of the diagram. What is that area called?
a.
Title block
b.
Revision block
c.
Notes
d.
Legend
Title block
On P&IDs, the letters “NO” and “NC” are often found beside
Select one:
a.
Controller symbols
b.
Valve symbols
c.
Pressure transmitter symbols
d.
Flow indicator symbols
Valve symbols
Where are operating instructions for performing routine tasks consistently found?
a.
Operators log books
b.
Manufacturer’s manual
c.
Standard operating procedures
d.
Work requests and work orders
Standard operating procedures
When pipes are colour coded or labelled:
Select one:
a.
pipes should be identified every 7.5 to 15 meters on straight runs of pipe
b.
labels are required adjacent to valves, but not flanges
c.
not required when pipe changes direction
d.
labeling is only required on one side of wall penetrations
pipes should be identified every 7.5 to 15 meters on straight runs of pipe
Which of the following is not a standard item on a plant diagram?
Select one:
a.
Title Block
b.
Engineer’s Seal
c.
Revision Block
d.
Notes
Engineer’s Seal
