basic asnt review 2nd Flashcards
the most common frequency range of acoustic emission testing is
100-300 KHZ
Types of Discontinuity that are readily detectable by acoustic emission testing are
leak, plastic deformation, growing cracks
In acoustic emission testing, the total energy loss of a propagating wave is called
attenuation
the Kaiser effect refers to
the behavior where emission will not occur until the previous load is exceeded
The felicity effect is useful in evaluating
fiber reinforced plastic components
The Kaiser effect is useful in distinguishing
mechanical noise from growing discontinues
The terms counts refers to
the number of time a signal crosses a preset threshold
The acoustic emission signal amplitude is related to
the intensity of the source
In acoustic emission testing, threshold settings are determined by
the background noise level
In acoustic emission testing , background noise can be reduced by
electronic filtering
Eddy currents are circulating electrical currents induced in conductive materials by
Alternating magnetic field
The method used to generate eddy currents in the test specimen by means of a coil most closely compared with the action of a
Transformer
Eddy current testing relies on the principle of
Electromagnetic induction
When the electrical current in an eddy current coil reverses direction the
Direction of the eddy currents in the part also reverses
In order to generate measurable eddy currents in the test specimen, The specimen must be
An electrical conductor
The magnetic field generated by the eddy currents induced in the test specimen
Opposes the magnetic field that induced the eddy currents
In eddy current testing, IACS recognized abbreviation for
International annealed copper standard
In Eddy current testing, the specimen is coupled to the test coil by
The coils electromagnetic fields
The penetration of eddy currents in the conductive material is decreased when the
Test frequency, Conductivity of the specimen, or the permeability of the specimen is increased
At a fixed test frequency, in which of the following materials will the eddy current penetration be greatest
Lead (7% IACS conductivity)
A term used to describe the effect of observed due to a change in the coupling between a test specimen and a flat probe coil when the distance of separation between them is varied is
Lift off
When testing with eddy currents, discontinuity will be most easily detected when the eddy currents are
Perpendicular to the major plane of the discontinuity
Which of the following discontinuities is easiest to detect with eddy current test (subsurface crack lying parallel, discontinuity in the center of a bar stock, radial crack extended to the surface of a 2” bar, subsurface radial crack, a surface crack parallel to eddy currents)
A Radial crack that extends to the outer surface of a 51 mm or 2 inch diameter bar
The term used to define the timing relationship involved in alternating current signals is
Phase
The impedance of the test soil can be represented by the vector some of
Inductive Reactance And resistance
Disadvantages of using a surface probe coil for the eddy current inspection of small Diameter tubing include
Slow inherent speed and mechanical problems
In eddy current testing, the term to fill factor applies to
An encircling coil
in Eddy current, Which of the following materials would be most likely used as a mounting material for a probe coil (Aluminum, plastic, copper, non magnetic steel )
Plastic
Which of the following is not a commonly used eddy current testing readout mechanism (Signal generator, meter, cathode ray tube, strip chart recorder )
Signal generator
Referenced standard used for eddy current testing ( holes and notches, natural discontinues, must be free of discontinuities)
Are not typically described in any of the above
In eddy current testing name some of the conditions that are important in selecting specimens as use for reference standard
Specimen should be the same size and shape specimens should be of the same material and same heat treat surface finish of the specimen should be the same, that if the material is aluminum the surface should be Anodized
Which of the following conditions would be the most difficult to detect when eddy current testing a rod using an encircling coil (short crack that is 10% of the diameter, 5% change in diameter, 10% change in conductivity, a small inclusion in the center)
A small inclusion in the center of the rod
The thickness of non conductive coatings on the conductive base can be most simply measured by
Observing the lift off effect caused by the Coating
Some of the products commonly eddy current tested using encircling coils are
rods, tubes, wires
it is often possible to sort various alloys of a non magnetic metal by means of an eddy current test when
There is a unique range of conductivity values for each alloy
When eddy current testing tubing with a system that includes a frequency discriminating circuit, which of the following variables would be classified as a high frequency variable
Small discontinuities
Which of the following was not a candidate for testing by the eddy current method (3” thick plate, tube with surface cracks, rod with laps and seams, tube with varying diameters)
A 4 inch thick Plate to be tested for discontinuities Throughout the plate
which systems or components are candidates for leak testing
Piping and pressure vessels and, refrigeration piping, vacuum chambers
A helium mass spectrometer is used in which of the following NDT methods
Leak testing
Which of the following is a technique of a leak testing (bubble detection, pressure change measurements, halogen sniffing)
Halogen sniffing
Potentially the most sensitive leak testing technique is the (mass spectrometer, bubble test, pressure change, liquid penetrant)
Mass spectrometer test
Establishing differential pressure between a test object and environments is an in sensual element in which of the following methods (X-ray, neutron, leak testing, gamma radiography
Leak testing
Which of the following best describes the type of leak test used when the interior of the test object is Evacuated And a tracer gas is applied to the exterior )static leak, helium test, dynamic leak, halogen leak, sniffer leak)
Dynamic leak test
Assuming no significant leakage, if the temperature increased during a pressure drop leak test, the pressure in the system under test would
Increase
If the sensitivity of the halogen leak detector is constant throughout a test, which of the following is true upon completion of the test (no leaks of certain size have gone undetected, total leak rate is less than a certain amount, the instrument and test procedure were capable of leak detection of a certain size)
The instrument and test procedure were capable of detecting leakage of a certain size during the test
All leak detection methods are dependent upon
Gas or fluid flow
In an evacuated system, sensitivity of a pressure change leak test is dependent not only on the pressure change observed, but also on the degree of out gassing. Out gassing is best defined as
The release of gas from materials in a vacuum
The tendency of a liquid penetrant to enter a discontinuity is primarily related to
Capillary forces
Liquid penetrant testing is a nondestructive test that can be used for
Locating discontinuities open to the surface
Which of the following is not a characteristic that applies the liquid penetrant testing (method can be used for on-site testing of large parts, method can be made more or less sensitive by using different penetrant material, find shallow surface discontinuities, method can accurately measure the depth of a crack or discontinuity)
This method can accurately measure the depth of a crack or discontinuity is not true
The property of the dye used in penetrant materials to emit light of a range of wavelength different from the wavelength of light that excites the emission is called
Fluorescence
When using a fluorescence post emulsifier penetrant, the length of time the emulsifier is allowed to remain on the part is critical for detecting shallow discontinuities. The optimum length of time should be
Determine by experimentation
A red penetrant indication against white background is most likely to be seen when
Visible by penetrant are used
The most widely accepted method for removing excessive water washable penetrant from the surface of the test specimen is by
Using a water spray rinse
Which of the following penetrant systems is generally considered the least sensitive (
Water washable with visible Die
There are several ways to remove excess solvent removable visible Dye penetrant. Which of the methods listed is generally regarded as the most suitable for giving accurate test results (squirt solvent with 10psi pressure, wiping with solvent soaked cloth the wipe with dry cloth, wipe with solvent damp cloth the wipe with dry cloth, wipe with dry, wipe with solvent damp cloth, then wipe with dry cloth)
Wiping with dry wipe , then wiping with solvent dampened cloth, and finally wiping with dry cloth
A problem with retesting a specimen that has been previously tested using liquid penetrant is that
penetrant residue left in discontinuities may not readily dissolve and the retest may be misleading
A commonly used method of checking the overall performance of the penetrant material system is to (determine the viscosity of the penetrant, measure the wetability of the penetrant, compare two sections of artificial crack specimens)
Compare two sections of artificially cracked specimens
The function of emulsifier in the post Emulsified penetrant process is to
React with the surface penetrant to make the penetrant water washable
Which of the following statements does not apply to developers use during penetrant testing developers are normally highly fluorescent, developers can furnish contrasting background, developers absorb or blot remaining penetrants after excess is removed)
Developers are normally highly fluorescent
The penetrant indication for a cold shut on the surface of the casting will normally be
A smooth continuous line
The penetrant indication for a crack type of discontinuity will generally appear as
A continuous line, either straight or jagged
In a penetrant test, scattered round indications on the surface of the part could be indicative of
Porosity
Which of the following are typical non relevant indications found in penetrant testing indications due to geometry or part design, nonmagnetic indications, multiple indications, non linear indications, indication on low stressed areas)
Indications due to part geometry or part design
Which of the statements below best states the results of sand blasting for cleaning surfaces to be penetrant tested (discontinuities may be closed, oil contaminates might be sealed in, the sand may be forced into the discontinuity, the operation may introduce into the part)
Discontinuities will be closed
The penetrant indication of a forging lap will normally be
A thin continuous line
Aluminum and alloyed test specimens that have been tested by the liquid penetrant method should be thoroughly cleaned after testing because
The Alkalines in wet developers and most emulsifiers could cause surface pitting , particularly in moist atmospheres
Liquid penetrants may be used for leak detection
If services are clean and both sides are accessible, penetrant is a diluted form during a hydro test, effectively by using fluorescent tracers
Which of the following is the discontinuity that might be found in rolled bar stock with liquid penetrant
Cracks or seams
anodized surfaces are usually considered poor candidates for high sensitivity liquid penetrant examination because the anodizing process produces a conversion layer that
Has a multitude of extremely small pores
Which of the following penetrant methods does not normally require a source of electricity to properly conduct a test (water washable fluorescent, post emulsified fluorescent, visible dye)
Visible dye penetrants
Which of the following statements of is true concerning penetrant testing of welds with rough surfaces (Post emulsified offers advantages over water washable, weld Surfaces must be ground flush, solvent removal process the developer would be an Aqueous suspension, Welds with rough surfaces cannot be tested
none are true
Which of the following materials cannot be tested by magnetic particle techniques (High alloy steel, tool steels, Copper alloys, ferritic stainless steel
Copper alloys
Up materials that are strongly attracted to a magnet are called
Ferro magnetic
Magnetic lines of force are orientated in which direction in relation to the direction of the magnetizing current
At right angles
Magnetizing flux is a term that relates to
The lines of force associated with a magnetic field
Subjecting a part to a magnetic field that is constantly reversing in polarity and it gradually diminishing in strength accomplishes what
The part is demagnetized
Circular magnetization is useful in the detection of
longitudinal cracks
In which magnetizing method is the current pass directly through the part, thereby setting up a magnetic field at right angles to the current flow (longitudinal magnetization, core oil magnetization, central conductor magnetization
None of these
Which of the following is a major disadvantage of using the prod method
The inspection service may be arc burned