B4-MONITORING AND MEASURING Flashcards

1
Q

Five employees work an 8 hour shift during which they are exposed to a hazardous dust.

The employer has asked an occupational hygienist to undertake monitoring of the employees’ personal exposure to the
hazardous dust.

(a) Describe how the hygienist should determine the employees’ long term personal exposure to the total inhalable hazardous
dust. (10)

A

In determining the employees’ long term personal exposure to the total inhalable
hazardous dust, the hygienist would be expected to monitor the exposure throughout
the eight hour shift and note both the work undertaken during the monitoring and the
time for which the sampling was undertaken.

A gravimetric method should be used
incorporating a pump, a filter and an appropriate sampling head such as a 7 hole, an IOM or a conical inhalable head with the head being positioned in the breathing zone
of the employee.

The pump flow rate would be calibrated and noted as would the volume of air in the sample collected, and the filter weighed before and after the sampling to determine any gain in the weight.

The concentration of total inhalable dust
could then be calculated by dividing the weight gain by the volume of air with the result
being expressed in mg/m³.

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2
Q

(b) The five employees were each monitored for exposure to total inhalable dust during the same 8 hour shift.

Four of the results are roughly equivalent but the fifth is significantly higher.

Outline the possible reasons for this discrepancy. (10)

A

the working environment and the tasks being
performed;

those resulting from possible failures with the monitoring equipment and those connected with the individual employee.

In considering the working environment,
there could have been areas in the workplace which were not as well ventilated as
others with possible problems with the local exhaust ventilation provided.

As for the monitoring equipment for the individual concerned, there could have been errors in the calibration of the pump flow, in the timing of the air measurement, in the selection of the filter and in weighing the filter at the end of the exercise either because of a mis-reading or because different and possibly uncalibrated scales were used for the rogue
sample.

The individual, too, could have had a part to play if they had been particularly
involved in the more dusty operations, had taken fewer or shorter breaks than the
other operators and had not taken sufficient care with personal hygiene and had
continued to wear dusty overalls for long periods.

Finally the possibility of deliberate sabotage could not be discounted.

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3
Q

A healthcare research laboratory undertakes work with hazard group 3 biological agents which require containment level 3 controls.

Outline a range of technical controls that should be used to minimise the risks to those working in the laboratory, where elimination or substitution
of the hazard is not possible. (10)

A

the separation of the laboratory from other activities in the same
building; passing extracted air through a HEPA (high efficiency particulate air) filter;

the provision of engineered access to be restricted to authorised persons by means of
a security pass or swipe card;

the workplace to be sealable to permit disinfection and
to be maintained at an air pressure negative to atmosphere;

all surfaces to be
impervious to water, easy to clean and impervious to acids, alkalis, solvents and disinfectants;

the provision of secure storage for the biological agents;

an observation window to be fitted so that the occupants can be seen at all times;

using a class 111
microbiological safety cabinet with sealed front and glove port access to carry out the
work;

a facility such as an autoclave to be provided for rendering waste safe

and

finally the provision of appropriate and adequate washing and toilet facilities

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4
Q

Outline how the personal exposure of the operative to methanol can be measured. (4)

A

So while existing control measures are adequate in terms of potential chronic health effects, additional control measures are required to reduce potential acute health effects from exposure
during the measuring activity.

Hierarchy of control to be applied:

eliminate (unlikely?);

Substitute (less hazardous solvent?);

isolate / enclose / automate measuring process;

install or improve LEV;

provide appropriate PPE (gloves etc - see Sk notation = skin absorption) and RPE;

additional air monitoring may be required;

health surveillance programme;

monitoring and maintenance of control
measures.

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5
Q

Some of the measurement principles that can be used include gravimetric analysis, microscopy and chemical
analysis.

For EACH of these measurement principles:

(a) Identify a type of hazardous substance for which it can be used AND suggest a typical workplace situation where such a measurement may be necessary. (6)

A

Gravimetric: used for inhalable and respirable particulates / dusts eg wood dust
(sawmill); flour dust (bakery);
respirable crystalline silica dust (quarry / stonemasons)

Microscopy: used to determine the airborne concentration of fibres eg asbestos fibres during asbestos removal / stripping

Chemical analysis: used to determine airborne concentrations of vapours, gases, fumes - eg solvent vapours during degreasing; isocyanate during car body spraying; welding fume

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6
Q

(b) Outline the type of equipment and the methodology used to determine the employee’s personal exposure to the hazardous substance. (14)

A

Equipment = pump, filter membrane, sampling head (IOM single hole, IOM 7 hole or cyclone for respirable fractions);

weigh filter before - pass known vol of air through filter via pump then re-weigh;

calculate gain in weight per vol of air = mg/m3

a sampling pump that draws air at a controlled flow rate (2.2l/min) through an acetate membrane filter which collects the fibres; the filter is housed in a sampling head (IOM) with a cowl to prevent ingress of dust particles; the sampling head should be non-conductive to avoid static charge
attracting dust/ fibres to the filter; following the sampling process the filter is mounted on a microscope slide marking with a grating (graticule) and the filter is dissolved leaving the fibres on the slide;

the fibres are then counted using phase contrast microscopy - only certain fibres are counted (aspect ratio 3:1 and > 5 microns);

the number of fibres and the volume of air drawn through the filter
can be used to calculate the fibre concentration (fibres / millilitre of air)

The quantification process would require the use of calibrated pumps drawing a known quantity of air through the sampling medium - eg silica, charcoal or Tenax. The contaminant is adsorbed onto the sampling medium and sent for laboratory analysis whereby the contaminant is de-sorbed and
analysed via techniques such as infrared or mass spectrometry, or gas-liquid chromatography.

This identifies it and the concentration of each of the airborne contaminants can be calculated.

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7
Q

(a) Give the meaning of the term biological monitoring. (2)

A

Biological monitoring is the measurement / assessment of hazardous substances or their
metabolites in tissues, secretions, excreta or expired air and is complementary to air monitoring.

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8
Q

(b) Outline the circumstances in which biological monitoring may be appropriate. (4)

A

BM is appropriate:

• where required by law - CLAWR eg Lead exposures - blood / urine lead levels monitored;

COSHH / EH40 - BMGVs Carbon monoxide 30 ppm carbon monoxide in end-tidal breath -

Post shift; Chromium VI 10 μmol chromium/mol creatinine in urine - Post shift; Isocyanate 1 μmol urinary diamine/mol creatinine in urine

  • Post task; Lindane 35 nmol/L (10 μg/L) of
    lindane in whole blood (= 70 nmol/L of lindane in plasma) – Random
  • where there is a risk of significant absorption through non-respiratory routes - esp. skin
  • where there is significant reliance on PPE
  • where there is a valid technique for measuring exposure / body burden
  • in order to evaluate the effectiveness of existing control measures
  • where there is a specified BMGV
  • as part of a health surveillance programme
  • where there is a need for information on accumulated dose
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9
Q

(c) Outline the practical difficulties that an employer must take into account when introducing a
programme of biological monitoring. (4)

A

Practical difficulties include:

gaining informed consent - dealing with objections / concerns / fears - ethical / phobias / suspicion
etc;

expensive / time consuming - staffing problems / cover (post-shift / task / random);

requires specialist (medical) expertise;

requires special facilities - hygiene etc;

maintaining sample integrity -
avoiding cross-contamination / cross-infection;

maintaining personal records over long periods - 40 / 50 years / confidentiality issues;

dealing with “over-exposed” persons - change of duties / suspension / counselling

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10
Q

Five employees work an 8 hour shift during which they are exposed to a hazardous dust.

The employer has asked an occupational hygienist to undertake monitoring of the employees’ personal exposure to the hazardous dust.

(a) Describe how the hygienist should determine the employees’ long term personal exposure to the total inhalable hazardous dust. (10)

A

Personal exposure to total inhalable dust should be carried out by:

Monitoring throughout an 8 hour shift;

keeping a record of activities involved;

noting the time / duration of sampling;

use an approved gravimetric method - MDHS 14/3;

calibrated pump (2.2l/min;

sample head (IOM / 7 hole / conical);

filter (pre-weighed);

sample head in breathing zone (within
30cm - eg lapel);

pump air through filter at specified flow rate for specified time period (8 hour?);

check flow calibration;

collect filter / cartridge and send to be weighed (calibrated scales / approved / accredited laboratory);

calculate weight gain and determine volume of air drawn through pump during
sampling period;

calculate concentration of dust in air (weight gain / volume = milligrams of dust per
cubic metre of air = mg/m3)

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11
Q

(b) The five employees were each monitored for exposure to total inhalable dust during the same 8 hour shift.

Four of the results are roughly equivalent but the fifth is significantly higher. Outline the
possible reasons for this apparent discrepancy. (10)

A

Apparent discrepancy in the fifth result could be associated with

(i) the working environment - person works in dustier area, different air movement patterns / ventilation,variability in effectiveness of LEV
in sampling area;

(ii) the tasks being carried out - person does different / dustier tasks to others, uses
different equipment or adopts a different work routine / posture / shorter breaks etc;

(iii) the monitoring equipment - defects, false readings, wrong calibration, wrong filter, misreading results, errors in weighing etc;
(iv) the individual involved - poor hygiene, dusty clothing; sabotage

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12
Q

(b) Explain THREE of the “principles of good practice” that should be considered when deciding if the control of exposure can be treated as “adequate” under the COSHH regulations (3)

A

COSHH principles of good practice include requirements to:

design and operate processes and activities to minimise emission;

take into account all relevant routes of exposure not just inhalation;

periodically check and review control measures to ensure their continuing effectiveness;

identify occasions when personal protective equipment may have to be used alongside other control measures;

provide information and training to employees;

avoid increasing the overall risk to health
and safety by the introduction of selected control measures.

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13
Q

In a manufacturing process, operators use a range of solvents.

Describe a monitoring strategy that
could be used to measure the exposure of the operators to solvent vapours. (10)

A

The exposure of workers should be assessed in accordance with any procedures set out in the relevant MDHS.

A 3 stage monitoring strategy should be adopted (see “Monitoring strategies for
toxic substances” HSG 173):

(1) initial appraisal;
(2) basic survey;
(3) detailed survey Initial appraisal (qualitative):

should take account of the nature of the solvents and their hazard
categories - toxic, harmful, irritant, carcinogenic etc;

their physical & chemical properties - volatility and ambient temperatures;

potential health effects;

routes of entry;

synergistic / additive effects;

working patterns / duration of use / frequency of use;

numbers and categories of person exposed -
vulnerable / susceptible groups;

occupational exposure limits - WELs and BMGVs;

effectiveness of existing control measures (eg LEV).

The outcome of the initial appraisal provides a basis for deciding whether exposure is likely to be significant and whether a basic / detailed survey and exposure monitoring should be carried out.

Basic / detailed survey (quantitative):

use of static and / or personal monitoring techniques to measure airborne concentrations via passive (colorimetric badges / stain tubes) or active devices,
direct reading instruments or laboratory analysis (eg calibrated pumps draw a known quantity of air through a sampling medium - eg silica, charcoal or Tenax;

the contaminant is adsorbed onto the
sampling medium and sent for laboratory analysis;

the contaminant is de-sorbed and analysed via techniques such as infrared or mass spectrometry, or gas-liquid chromatography);

biological monitoring also required - analysis of solvent levels in blood / urine / exhaled breath to estimate “body burden” (amount absorbed into body) - this is particularly important for solvents, where
exposure may also occur via skin absorption and / or ingestion ie airborne concentration (exposure by inhalation) is only one consideration.

This identifies it and the concentration of each of the airborne contaminants can be calculated.

Comment: some candidates focussed on control measures that should be applied, LEV efficiency and dust monitoring

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14
Q

Describe the approach that is followed when setting a workplace exposure limit (WEL) for a hazardous substance used in the workplace. (8)

A

WEL set by ACTS (Advisory Committee on Toxic Substances), following a review of toxicological & epidemiological data by WATCH (Working Group on Action to Control Chemicals).

If NOAEL defined then WEL should be below NOAEL;

if there is no NOAEL then WEL should be set at a level that represents good occ hygiene practice within the industry sector.

WEL should take account of
reasonable practicability - ie the cost , effort, inconvenience and practicality as against risk / severity of potential health effects.

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15
Q

Personal dust monitoring has been carried out on five employees, all of whom work in the same factory area where dust is released.

The five employees were sampled at the same time and for equal duration.

Four of the results are roughly equivalent but the fifth is significantly higher.

Outline the possible reasons for this apparent discrepancy. (10)

A

(i) the working environment - person works in dustier area, different air movement patterns / ventilation,variability in effectiveness of LEV
in sampling area;

(ii) the tasks being carried out - person does different / dustier tasks to others, uses
different equipment or adopts a different work routine / posture / shorter breaks etc;

(iii) the monitoring equipment - defects, false readings, wrong calibration, wrong filter, misreading results, errors in weighing etc;
(iv) the individual involved - poor hygiene, dusty clothing; sabotage

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16
Q

(a) Explain the meaning of the following terms:

i) Chemical Abstract Services CAS number (2

A

(a) (i) CAS number = a unique internationally recognised identifying number allocated to a particular chemical so as to avoid confusion with other similarly named substances (similar to ISBN for books)

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17
Q

(a) Explain the meaning of the following terms:

ii) Workplace Exposure Limit (2

A

WEL = the maximum concentration of an airborne substance to which a person may be exposed by inhalation

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18
Q

(a) Explain the meaning of the following terms:

iii) Long-term Exposure Limit (8 hour TWA reference period) (2

A

LTEL is the airborne concentration (in mg/m3 or ppm) measured as an 8 hour time-weighted
average - representing a working shift

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19
Q

(a) Explain the meaning of the following terms:

iv) Biological monitoring guidance value (Bmgv) (2

A

BMGV is a value specified in EH40 in relation to hazardous substances where significant
exposure may occur by routes other than inhalation – skin absorption or ingestion (eg lead).

There are two types of BMGV - a Health Guidance value (HGV) which represents a level at which there are no adverse effects on health

– and a Benchmark Guidance Value (BGV) which should not normally
be exceeded.

BMGVs are measured in terms of the concentration of a hazardous substance or its
metabolite present in an exposed person’s blood, urine or exhaled breath.
www.hse.gov.uk/coshh/table2.pdf

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20
Q

(b) Describe the physiological effects of carbon monoxide on the body and identify the symptoms that may be experienced by exposed persons. (6)

A

CO is inhaled into the lungs where it passes into the bloodstream, displaces oxygen and
combines with haemoglobin to form carboxy-haemoglobin;

as this is a relatively stable chemical
combination which is only slowly displaced from the blood stream it reduces the capacity of the blood to carry oxygen to the brain, vital organs and body tissues.

Resulting symptoms include fatigue, loss of concentration, disorientation, headaches, nausea, dizziness, breathlessness, collapse and ultimately death.

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21
Q

(c) Outline the control measures that could be used to reduce exposure to carbon monoxide in a motor vehicle repair premises. (6)

A

Exposure to CO in a MVR workshop can be reduced by providing suitable LEV (connected to exhaust system);

reducing the duration of engine running tests etc;

carrying out work outside;

providing natural ventilation of work area / vehicle pits;

monitoring airborne CO levels;

health surveillance - biological monitoring (exhaled breath);

installing CO monitors / alarms;

providing relevant training and information;

segregating test areas from customer facilities.

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22
Q
(a) The term Workplace Exposure Limit (WEL) is defined in the Control of Substances Hazardous 
to Health (COSHH) Amendment Regulations 2004. Explain what this term means in practice. (3)
A

WEL = the airborne concentration of a hazardous substance, measured as a time weighted average, above which a person may not be exposed by inhalation.

WELs are listed in EH40 and measured in mg/m3 or ppm over an 8 hour TWA (LTEL) and / or a 15 min TWA (STEL).

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23
Q

In a manufacturing process workers use a range of solvents.

(a) Outline the issues that should be considered and the information that should be consulted when preparing a COSHH risk assessment for this situation. (6)

A

Issues include: nature of solvents / hazard categories / physical & chemical properties;

health effects;

routes of entry;

synergistic / additive effects; working patterns / duration of use /
frequency of use;

numbers and categories of person exposed - vulnerable / susceptible groups.

Information to be consulted includes: COSHH 2002 / ACoP;

CHIP regs / Approved Supply List;
hazard labels / SDS - risk / safety phrases;

HSG 173 - Monitoring strategies for toxic substances;

EH40 - WELs & BMGVs;

chemical abstract service (CAS);

MDHS.

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24
Q

(b) Describe an overall monitoring strategy that could be used to assess the actual exposure of the process workers to solvent vapours. (6)

A

Apply procedures in relevant MDHS;

follow HSG 173 - 3 stage approach to monitoring:

(1) initial appraisal;
(2) basic survey;

(3) detailed survey; personal & static monitoring for airborne
concentrations (+ details); biological monitoring for other routes of entry (+ details);

25
Q

(c) Explain how the range of data obtained might be interpreted in order to assess the acceptability of such exposures and the adequacy of current controls. (8)

A

To determine whether solvent exposure is being adequately controlled the monitoring data obtained should be interpreted by:

  • comparing the airborne sampling measurements with published exposure limits (WELs - EH40) or in-house standards
  • compared the results of biological monitoring with published BMGVs (EH40)

• considering the potential for synergistic and additive effects resulting from combined
exposures

• comparing results with previous monitoring data to identify any significant variations /
patterns / trends

• reviewing the effectiveness of existing control measures eg LEV performance data obtained from statutory test and inspection against commissioning data and recommended performance standards (HSG258)

• evaluating PPE performance data available from manufacturers / MSDS etc (eg
breakthrough times for protective gloves) with observed patterns of exposure

  • reviewing health surveillance records
  • evaluating the quality of information / instruction / training If exposure is found to be at or above the relevant WEL / BMGV - or if any of the solvents are classified as a carcinogen, mutagen or asthmagen then a detailed survey should be carried out and control measures introduced so as to reduce exposure ALARP.
26
Q

A large manufacturer uses hydrochloric acid in a large open tank to
remove rust from sheet steel. This creates acid mist in the immediate
work area and the company has decided to install a local exhaust
ventilation (LEV) system. This system consists of an inlet, ducting, air
cleaner, air mover and exhaust.

(a) For EACH of the components listed above outline the design
features required for the LEV system to be effective. (10)

A

The hood would need to be of a suitable size to cover the tank and have a face velocity adequate to capture the acid mist.

Because of the acidic nature of
the contaminant, the ducting would have to be corrosion resistant, be smooth with
rounded bends, of size appropriate for the required transport velocity and provided
with access for testing and maintenance.

The air cleaner would probably be by means
of a wet scrubber, possibly in combination with an alkali neutraliser, with appropriate
means for disposing of effluent.

The fan, either axial or centrifugal, would need to be corrosion resistant, of sufficient power to provide the necessary extraction velocity and
be designed to minimise noise generation.

The exhaust outlet should be located following consideration of all environmental
implications including noise, should be corrosion resistant and should be fitted with a weather cowl

and

deflector baffles to prevent the entry of vermin.

27
Q

(b) Explain the requirements of the Control of Substances Hazardous to Health (COSHH) Regulations 2002 for inspection and testing of the LEV system. (3)

A

the requirements set out in Regulation 9
of the COSHH Regulations 2002.

A periodic visual inspection of a local exhaust ventilation system together with a thorough examination and test must be carried out
by a competent person at least once in every period of fourteen months.

A record of the examinations must be kept available for at least five years from the date on which they were carried out.

28
Q

(c) The LEV system breaks down and will take a number of weeks to repair. In the meantime the employees will need to use respiratory protective equipment (RPE) to control their exposure to the acid mist.

Outline factors to be considered when selecting the RPE to protect the employees whilst engineers are repairing the LEV
system.

A

Factors to be considered in the selection of the equipment would be its
type either full face or half mask,

the protection factor required,

the selection of the correct cartridges with respect to the acid mist and the battery life of the chosen equipment.

Task related factors would also be important such as

the degree of movement required by the wearer,

their work rate,

the compatibility of the respirators with other personal protective equipment such as eye protection and the comfort factor.

Cost factors would also have to be considered such as those involved in the maintenance and storage of the equipment and that which would be necessary to provide training for the user in fit testing for close fitting respirators.

29
Q

A manufacturing process involves the use of three organic solvents, exposure to which is controlled by local exhaust ventilation (LEV) and personal protective equipment.

The LEV system is regularly inspected
and is subject to thorough examination and testing on an annual basis.

(a) Outline how the exposure of the process workers to solvent vapours could be assessed. (10)

A

the three stage monitoring strategy as described in HSG 173 comprising an initial
appraisal and then a basic and, if required, a more detailed study.

The initial appraisal would consider:

the nature of the solvents involved, for example whether they were toxic, harmful or irritant;

the existing control measures such as the
local exhaust ventilation and the personal protective equipment provided;

the health surveillance records;

the known health effects of the solvents on the body and target organs;

the volatility of the solvents at the process and/or workplace temperatures;

the synergistic or additive effects of the three solvents;

the frequency and duration of
exposure and any WELs or relevant biological guidance values.

As a result of this appraisal a decision could be taken on the necessity to undertake workplace monitoring.

A number of sampling methods could be used including static, personal, passive, active, direct reading and laboratory analysis. The equipment used would include stain
and adsorbent tubes.

It would also be necessary to carry out biological monitoring to measure what has actually been taken into the body rather than the airborne concentration.

30
Q

(b) Outline how the data obtained could be used to determine if the
exposure of the process workers to the solvents is adequately
controlled. (10)

A

The data would enable comparisons to be made:

between actual exposures from personal sampling to the relevant WELs;

between the workplace monitoring results and in-house and industry standards;

and between the results of
biological monitoring and those of biological monitoring guidance values (BMGV).

If personal monitoring exposure values were very close to the WEL or one or more of
the solvents was a carcinogen or asthmagen, then further monitoring would have to
be undertaken as advised in HSG 173 to confirm whether the solvent required further
control to bring its exposure to a level as low as is reasonably practicable.

A comparison would also have to be made between the performance of the personal
protective equipment provided against information contained in MSDS such as for
example the chemical resistance of gloves.

Finally the results of the annual
examination and testing of the local exhaust ventilation could be compared with its
commissioning data and the performance recommended in HSG 258 to ensure the
adequacy of its level of control.

31
Q

(b) Outline other factors that should be taken into account when
selecting appropriate RPE. (6)

A

the nature of the dust or vapour involved;

comfort factors such as the length of time that employees would need to wear the equipment and the type of work to be carried out
taking into account its physical nature, the degree of movement required and the
restrictions of the working space;

whether fit testing would be required, the ease with which the equipment can be put on and the amount of training required;

the manufacture of the equipment to an appropriate standard and its cost and durability;

the ease of maintenance for example for cleaning and changing filters;

its compatibility with other forms of personal protective equipment and importantly the need to consult fully with the workforce on the selection of the equipment.

32
Q

It is often necessary to monitor an employee’s personal exposure to hazardous substances.

Some of the measurement principles that can be used include gravimetric analysis, microscopy and chemical analysis.

For EACH of these measurement principles:

(a) identify a type of hazardous substance for which it can be used AND suggest a typical workplace situation where such a
measurement may be necessary; (6)

A

the gravimetric method for measuring personal exposure to hazardous substances may be used for measuring total inhalable or respirable dusts for instance in a woodworking workshop or in the manufacture of chemicals.

Microscopy would be used for the measurement of fibres such as following the accidental disturbance or planned removal of asbestos.

Chemical analysis is used in the measurement of gases, vapours and fumes in workplaces such as laboratories or those involved in the manufacture of chemicals.

33
Q

(b) outline the type of equipment AND the methodology used to
determine the employee’s personal exposure to the hazardous
substance. (14)

A

There are three main types of sample head depending on the type of dust being
determined.

These are the multi-orifice (7 hole) sampler, the IOM inspirable dust sampler and the cyclone head.

The filter is weighed before and after sampling and the concentration, expressed in mg/m³, is determined from the weight gain and the volume of air used.

With microscopy, a membrane fitted on an appropriate sampling head such as a cowl is attached to a pump.

After sampling is completed, a phase contrast microscope is used to count the fibres.

The number of fibres in a known proportion of the sample is calculated and extrapolated to the whole sample with the result being
expressed as fibres per millilitre of air (f/ml).

As far as chemical analysis is concerned,
a tube or sampling head with a filter impregnated with an adsorbing material such as charcoal, tenax or silica is attached to a pump.

After sampling it is desorbed and
analysed in a laboratory.

The analysis techniques which can identify both the chemical and its concentration include mass spec or IR spectrometry and gas chromatography.

Concentrations are expressed in parts per million or milligrams/m³.

General points associated with each monitoring method include the necessity:

to calibrate the pumps used;

to draw a known volume of air through the filter or tube;

to take a number of samples to minimise errors in measurement;

to ensure the sampling head was placed in the breathing zone and to use the appropriate methods (MDHS) for determining the hazardous substances.

34
Q

(b) Outline the following terms:

(i) Chemical Abstract Services (CAS) number; (2)

A

a CAS number is a unique number, recognised internationally, which is assigned to identify a particular chemical, thus avoiding confusion between chemicals with similar names.

35
Q

(b) Outline the following terms:

ii) Short-term exposure limit (15-minute reference period). (2

A

A short term exposure limit (15 minute reference period) represents the maximum
permissible exposure by inhalation in a 15 minute period.

This is relevant where substances may cause adverse and acute effects after a brief exposure.

For substances with no assigned short term exposure limit (STEL), it is usual to apply a
figure of three times the long term exposure limit (LTEL) as a guideline.

36
Q

(a) Outline what is meant by the term ‘biological monitoring’ AND
indicate circumstances in which such monitoring may be
appropriate. (6)

A

biological monitoring is concerned with the
measurement or assessment of hazardous substances or their metabolites in tissues,
secretions, excreta or expired air.

It is a complementary technique to air monitoring or sampling and can be used to determine if existing controls are adequate;

when information is required on the accumulated dose in a target organ;

when there is a specified guidance value against which a comparison might be made (such as in EH 40);

when there is significant absorption by non-respiratory routes and in circumstances when there is significant reliance on personal protective equipment.

37
Q

(b) Outline the practical difficulties that an employer must take into account when introducing a programme of biological monitoring. (4)

A

apart from the monitoring required by statute, biological monitoring would normally be conducted on a voluntary basis.

Consequently the informed consent of those involved would have to be obtained and their concerns overcome. Other difficulties include the availability of suitable facilities or a location to carry out the monitoring especially if this has to be done at the end of the shift;

the availability of specialists to carry out the
monitoring, for example, if blood samples are to be taken;

maintaining the integrity of samples to avoid cross contamination and ensuring there was no possibility of cross infection;

the fact that there are few guidance values available for comparison;

that exposure may be non-occupational and finally the cost involved in carrying out the
exercise.

38
Q

Personal dust monitoring has been carried out on five employees, all of whom work in the same factory area where dust is released.

The five employees were sampled at the same time and for equal duration.

Four of the results are roughly equivalent but the fifth is significantly higher.

Outline the possible reasons for this apparent discrepancy. (10)

A

those associated with the working environment and the tasks being
performed;

those resulting from possible failures with the monitoring equipment and those connected with the individual employee.

In considering the working environment, there could have been areas in the workplace
which were not as well ventilated as others with possible problems with the local
exhaust ventilation provided.

As for the monitoring equipment for the individual concerned, there could have been errors in the calibration of the pump flow, in the timing of the air measurement, in the selection of the filter and in weighing the filter at the end of the exercise either because of a mis-reading or because different and
possibly uncalibrated scales were used for the rogue sample.

The individual, too, could have had a part to play if they had been particularly involved in the more dusty operations, had taken fewer or shorter breaks than the other operators and had not taken sufficient care with personal hygiene and had continued to wear dusty overalls for long periods.

Finally the possibility of deliberate sabotage could not be discounted.

39
Q

(a) Suggest what information an employer could use when investigating whether carcinogens or mutagens are used in their
workplace. (4)

A

that information could be found on
labels and MSDSs for substances used in the workplace and in particular the relevant
R phrases.

The Approved Supply List could be used to check if the substance was listed in the category of danger, carcinogenic (category 1 or 2) or in schedule 1 of COSHH as could also the application of the criteria in CHIP in a self classifying approach which would be particularly relevant if a new substance was involved.

Other useful technical reference sources include EH40, scientific papers and information from trade associations.

40
Q

(b) Describe the control measures that should be adopted when, because of the nature of the work, it is not possible to eliminate a carcinogen or substitute it with an alternative substance. (16)

A

the general control measures contained in COSHH rather than the specific measures
contained in the ACOP on carcinogens.

These would include reducing exposure to a
level as low as reasonably practicable by minimising quantities used and/or changing
the physical form;

use of a totally enclosed system or automation of the process to physically separate workers from the process and, where this is not possible, the use
of a partial enclosure in the workplace or appropriate local exhaust ventilation.

It would also be necessary to provide appropriate storage including the use of closed/sealed containers and recognition that it may be better to store one large quantity in a controlled manner than to deal with frequent supplies of smaller amounts.

Materials would have to be correctly labelled and the areas of use restricted with identifying signs to indicate their boundaries.

Any waste carcinogenic products should be labelled and stored in a secure area pending removal by a specialist contractor.

The numbers working in the restricted areas should be minimised and non-essential personnel excluded.

Precautions should also be taken against contamination including prohibiting eating, drinking and applying cosmetics in contaminated areas;

providing appropriate warning signs to demark these areas;

and

providing adequate washing facilities.

Monitoring of levels of exposure should be carried out on a regular basis to ensure the
adequacy of the control measures in place with the recognition that the use of personal protective equipment can only be used as a secondary control in combination with other controls.

41
Q

(a) Outline the meaning of the phrase ‘adequate control’ as used in the Control of Substances Hazardous to Health Regulations
(COSHH), so far as it relates to exposure by inhalation. (4)

A

Under the COSHH Regulations, control will be treated as adequate when the principles of good practice as set out in schedule 2A are applied;

(for example the use of plant and equipment designed to minimise release; all possible routes of exposure considered;
control measures provided which are proportionate to the risk and are regularly reviewed and employees are given information, instruction and training on the risks involved and the control measures to be followed) a workplace exposure limit (WEL) approved for the substance in use is not exceeded;

exposure is reduced to a level as low as is reasonably practicable if a carcinogen, mutagen or asthmagen is involved;

and

in cases where there is no approved WEL, the setting of an in-house standard.

42
Q

(b) Describe the approach that is followed when setting a workplace exposure limit (WEL) for a hazardous substance used in the
workplace. (8)

A

WELs are set on the recommendation of the Advisory Committee on Toxic Substances (ACTS) following on assessment undertaken by the Working Group on the Assessment of Toxic Chemicals (WATCH) of toxicological, epidemiological and other data. If a no observed adverse effect level (NOAEL) is found, this is used as the starting point in setting a WEL.

If actual levels of exposure achievable in a workplace setting are below NOAEL, then
the WEL is set at this lower level.

In the absence of NOAEL, the WEL is set at a level that represents good occupational hygiene practice determined by the likely severity of the health hazard and the cost and effectiveness of controls.

Wherever possible, the WEL is not set at a level where there is positive evidence of adverse effects on
human health.

43
Q

(b) Explain THREE of the ‘principles of good practice’ that should be considered when deciding if the control of exposure can be
treated as ‘adequate’ under the Control of Substances Hazardous to Health Regulations (COSHH). (3)

A

Examples of the principles include those dealing with design and operation of the processes and activities to minimise emission;

the need to take into account all relevant routes of exposure not just inhalation;

the need for the periodic checking and review of control measures to ensure their continuing effectiveness;

the occasions when personal protective equipment may have to be used alongside other control measures;

the provision of information and training to
employees;

and

the need to avoid increasing the overall risk to health and safety by the introduction of selected control measures.

44
Q

(a) Give the meaning of the term ‘biological monitoring’. (2)

A

biological monitoring is concerned with the measurement or assessment of hazardous substances or their metabolites in tissues, secretions, excreta or expired air.

45
Q

(b) Outline the circumstances in which biological monitoring may be
appropriate. (4)

A

biological monitoring is a complementary technique to air monitoring or sampling and can be used to determine if existing controls are adequate;

when information is required on the accumulated dose in a target organ;

when there is a specified guidance value against which a comparison might be made (such as in EH 40);

when there is significant absorption by
non-respiratory routes;

in circumstances when there is significant reliance on personal protective equipment;

and

where required by statute such as for example the Control of Lead at Work Regulations.

46
Q

(c) Outline the practical difficulties that an employer must take into account when introducing a programme of biological monitoring. (4)

A

the fact that, apart from the monitoring
required by statute, biological monitoring would normally be conducted on a voluntary
basis.

Consequently the informed consent of those involved would have to be obtained and their concerns overcome.

Other difficulties include the availability of
suitable facilities or a location to carry out the monitoring especially if this has to be
done at the end of the shift;

the availability of specialists to carry out the monitoring for example if blood samples are to be taken;

maintaining the integrity of samples to avoid
cross contamination and ensuring there was no possibility of cross infection;

the fact that there are few guidance values available for comparison;

that exposure may be non-occupational and finally the cost involved in carrying out the exercise.

47
Q

(a) Outline what is meant by the term ‘biological monitoring’ and indicate circumstances in which such monitoring may be appropriate. (6)

A

Biological monitoring is concerned with the measurement or assessment of hazardous
substances or their metabolites in tissues, secretions, excreta or expired air.

It is a complementary technique to air monitoring or sampling and can be used to determine if existing controls are adequate;

when information is required on the accumulated dose in a target organ;

when there is a specified guidance value against which a comparison might be
made (such as in EH 40);

when there is significant absorption by non-respiratory routes and in circumstances when there is significant reliance on personal protective equipment.

48
Q

(b) What practical difficulties must an employer take into account when
introducing a programme of biological monitoring. (4)

A

when introducing a programme of biological monitoring.

Apart from the monitoring required by statute, it would normally be conducted on a voluntary basis.

Consequently the informed consent of those involved would have to be obtained and
their concerns overcome.

Other difficulties include the availability of suitable facilities or a location to carry out the monitoring especially if this has to be done at the end of the shift;

the availability of specialists to carry out the monitoring for example if blood samples are to be taken;

maintaining the integrity of samples to avoid cross contamination and ensuring there was no possibility of cross infection;

the fact that there are few guidance values
available for comparison and finally the cost involved in carrying out the exercise.

49
Q

Describe how the personal exposure of the operative to methanol can be measured. (4)

A

the personal exposure of the operative to methanol can be measured by the use
of a sample tube packed with sorbent material fixed by means of a clip-on collar in the
breathing zone.

A known volume of air would be drawn across the tube by means of a pump and the methanol absorbed onto the sorbent material.

The methanol could then be desorbed in a laboratory by the use of thermal or solvent desorption and analysed using gas
chromatography.

A number of samples would have to be taken.

50
Q

A manufacturer uses hydrochloric acid in an open tank with a surface area of 3m2 to remove rust from sheet steel.

This creates acid mist in the immediate
work area and the company has decided to install a local exhaust ventilation (LEV) system.

(a) Identify the key components of this LEV system. (5)

A

a capture hood or canopy with lip extraction, ducting, a filter or air cleaning device, a fan and an outlet or exhaust.

51
Q

A manufacturer uses hydrochloric acid in an open tank with a surface area of 3m2 to remove rust from sheet steel.

This creates acid mist in the immediate
work area and the company has decided to install a local exhaust ventilation (LEV) system.

(b) Outline the essential design features of each component of this LEV
system. (12)

A

The hood would need to be of a suitable size to cover the tank and have a face velocity adequate to capture the acid mist.

Because of the acidic nature of the contaminant, the ducting would have to be corrosion resistant (polypropylene or stainless steel), be smooth with rounded bends, of size appropriate for the required transport velocity and provided with access for testing and maintenance.

Filtering would probably be by means of a
wet scrubber, possibly in combination with an alkali neutraliser, with appropriate means for
disposing of effluent.

The fan, either axial or centrifugal, would need to be corrosion resistant, of sufficient power to provide the necessary extraction velocity and be designed to minimise noise generation.

The exhaust outlet should be located following consideration of all environmental implications including noise and should be fitted with a weather cowl and deflector baffles to prevent the entry of vermin.

52
Q

A manufacturer uses hydrochloric acid in an open tank with a surface area of 3m2 to remove rust from sheet steel.

This creates acid mist in the immediate
work area and the company has decided to install a local exhaust ventilation (LEV) system.

(c) Explain the legal requirements for inspection and testing of this LEV
system. (3)

A

Regulation 9 of the COSHH Regulations 2002 requires a thorough examination and test of a
local exhaust ventilation system to be carried out by a competent person at least once in
every period of fourteen months.

A record of the examinations must be kept available for at least five years from the date on which they were carried out - though this was missed by many.

53
Q

(a) Give the meaning of the term ‘biological monitoring’. (2)

A

biological monitoring is concerned with the measurement or assessment of hazardous substances or their metabolites in tissues, secretions, excreta or expired air.

54
Q

(b) Outline the circumstances in which biological monitoring may be
appropriate. (4)

A

biological monitoring is a complementary technique to air monitoring or sampling and can be used to determine if existing controls are adequate;

when information is required on the accumulated dose in a target organ;

when there is a specified guidance value against which a comparison might be made (such as in EH 40);

when there is significant absorption by
non-respiratory routes;

in circumstances when there is significant reliance on personal protective equipment;

and where required by statute such as for example the Control of Lead at Work Regulations.

55
Q

(c) Outline the practical difficulties that an employer must take into account when introducing a programme of biological monitoring. (4)

A

the fact that, apart from the monitoring
required by statute, biological monitoring would normally be conducted on a voluntary
basis.

Consequently the informed consent of those involved would have to be obtained and their concerns overcome.

Other difficulties include the availability of
suitable facilities or a location to carry out the monitoring especially if this has to be
done at the end of the shift;

the availability of specialists to carry out the monitoring for example if blood samples are to be taken;

maintaining the integrity of samples to avoid
cross contamination and ensuring there was no possibility of cross infection;

the fact that there are few guidance values available for comparison;

that exposure may be non-occupational

and

finally the cost involved in carrying out the exercise.

56
Q

Stonemasons are exposed to irritant limestone dust in the course of their work.

Limestone dust has been assigned a workplace exposure limit (WEL) under the
Control of Substances Hazardous to Health Regulations (COSHH) 2002.

(a) Explain the term Workplace Exposure Limit (WEL) in this context. (3)

A

the workplace exposure limit (WEL) would be the maximum concentration of limestone dust to which employees might be exposed by inhalation.

The concentration is measured in mg/m³ , and is averaged over a specific period of time, either long term over a period of eight hours intended to control effects by restricting the total intake by inhalation over one or more work shifts, or short term, usually fifteen minutes, to control effects that may be seen after a brief exposure.

57
Q

(b) Stonemasons’ work involves both cutting and finishing of limestone.
Explain the factors to be considered when undertaking a suitable and
sufficient assessment of the risks from their exposure to limestone dust. (11)

A

the health effects of limestone dust such as irritation to the skin, eyes and respiratory tract, the number of persons exposed, the level and duration of their exposure and the susceptibility of individuals;

the routes of entry of the dust such as
through inhalation or ingestion;

the particle size of the dust which will determine how far into the body the dust may pass;

the way in which the work is carried out whether by hand or power tool;

the level and effectiveness of existing control measures and results from the monitoring of airborne contaminants and/or health surveillance.

58
Q

(c) Given that stonemasons are required to work both in a workshop and out
on site, suggest a range of control measures that would be suitable in
each of these situations. (6)

A

As for suitable control measures, for operations carried out in the workshop, the use of local exhaust ventilation would be required but for site work, damping down would be the measure that would have to be used.

Controls to be used in both situations include the use of cutting tools with in-built extraction or a damping spray;

the provision and use of respiratory protective equipment which should be comfortable to wear for extended periods of use, compatible with other personal protective equipment and suitable for use during work at height;

and

the provision of eye and hearing protection, gloves and overalls.