Airframe Flashcards
What is another name for GTA welding?
TIG welding
What is used as the electrode in GTA welding?
tungsten wire
What are the three types of power that can be used for GTA
DC straight polarity
DC reverse polarity
AC
Which type of power provides the greatest heat and deepest penetration in GTA welding?
DC straight polarity
Which type of power is used for GTA welding aluminum and magnesium?
DC reverse polarity
Should a riveted joint fail in shear or in bearing?
Shear
Most important consideration when selecting materials for a sheet metal repair?
Material must duplicate the strength of the original structure
why should aluminum alloy rivets be driven with as few blows as is practical?
prevents work hardening the rivet and making them harder to drive
what determines whether a piece of sheet metal should be dimpled or countersunk when installing flush rivets?
Thickness of the sheet.
(countersinking should be done only when the thickness of the sheet is greater than the thickness of the rivet head.)
what should be done to protect a riveted joint between aluminum alloy and magnesium alloy from corrosion.
coat surface and dip rivets in corrosion inhibiting primer.
(drive them while wet)
what is the purpose of the beehive spring on a rivet gun?
holds the rivet set in the gun and allows the gun to vibrate the set
what must be done to an aircraft fuel tank before it can be repaired by welding?
purge gas fumes for 30 minutes by:
steam
soaking in hot water
filling with nitrogen
filling with C02
when drilling out rivets on an airplane or drilling holes for a repair, what precaution should be taken?
don’t allow drill to enter space behind the structure
what are two advantages of laminated construction over riveted sheet metal?
light weight
&
rigidity
what are two popular types of CORE material used in laminated structure?
foam & honeycomb
what are two popular types of MATRIX material used in laminated structures?
polyester & epoxy resins
what are the two parts of a polyester matrix material?
resin & catalyst
what are the two parts of an epoxy matrix material?
Resin & hardener
what are the three materials that may be used to reinforce the matrix material for aircraft structure?
fiberglass
Kevlar
graphite
what is meant by a uni-directional fabric?
major fibers run in same direction
what is meant by ribbon direction of a honeycomb material?
the direction in a piece of honeycomb material that is parallel to the length of the strips that make up its core
what kind of repair can be made to a small damage of the core material and one face sheet of a piece of aluminum alloy honeycomb structure?
potted compound repair
how do you grind the point of a twist drill that is to be used for drilling transparent acrylic material?
cutting edge to a ZERO rake angle
angle of the tip 140
what is a warp clock in a structural repair manual?
an alignment indicator for orientation of the plies
what are two types of repair to a damaged honeycomb core composite material?
room temperature cure repair
hot-bond repair
if a mechanic gives a 100 hour inspection to an aircraft that proves to be unairworthy, what must the mechanic give the owner or operator of the aircraft?
signed & dated list of all the discrepancies that keep the plane from being airworthy
where can you find the recommended statement to use for recording the approval or disapproval of an aircraft for return to service after a 100 hour?
14 CFR 43.11
under what conditions can an aircraft be operated with a 100 hour overdue?
no more than 10 hours after inspection is due for the purpose of flying to a place for inspection
for how long can an aircraft be operated if a 100 hour is overdue?
10 hours, which must be subtracted from when the next inspection is due
under what condition can an aircraft due for an annual inspection be operated?
only with a special flight permit
what certification is required for a mechanic to be able to approve an aircraft for return to service after a 100 hour inspection?
A&P
what determines whether or not an aircraft must be given a 100 hour inspection?
if they carry persons for hire
&
flight instruction for hire
what is the difference between an annual inspection and a 100 hour?
the inspections are identical.
only an I.A can do an annual
what certification is required for a mechanic to conduct an annual inspection and approve the aircraft for return to service
inspection authorization
(IA)
what is a progressive inspection?
Same as an annual, but performed on a schedule not requiring the plane to go out of service
what certification is required for a mechanic to conduct a progressive inspection?
Inspection authorization
(IA)
where can you find the requirements for inspecting the altimeter and static systems of an aircraft operated under instrument flight rules?
14 CFR part 43 appendix E
where can you find the requirements for inspecting the ATC transponder?
14 CFR part 43 appendix F
what items must be inspected on a helicopter in accordance with the instructions for continued airworthiness?
1 drive shafts,
2 main rotor
3 main rotor center section
4 auxiliary rotor
5 transmission gear box,
where would an aviation mechanic find required special inspections?
aircraft maintenance manual