6.3- EQUILIBRIUM REACTIONS IN INDUSTRY Flashcards
What is around 80% of ammonia used to make?
fertilisers like ammonium nitrate, ammonium sulfate + urea
What is around 20% of ammonia used to make?
synthetic fibres (including nylon), dyes, explosives + plastics like polyurethane
Equation for making ammonia (reversible)?
N2(g) + 3H2(g) = 2NH3(g)
What does the percentage of ammonia obtained at equilibrium depend on?
temperature + pressure
What conditions would give close to 100% conversion to ammonia in N2(g) + 3H2(g) = 2NH3(g) reaction?
low temp + high pressure
By what process is almost all ammonia made by?
Haber process
What are the raw materials for the Haber process?
air (provides nitrogen), water + natural gas (methane, CH4)
Equation for how the hydrogen is provided in the Haber process?
CH4(g) + H20(g) -> CO2(g) + 3H2(g)
In what ratio is the nitrogen and hydrogen fed into the converter for the Haber process?
1:3
What catalyst does the nitrogen + hydrogen pass over in the Haber process?
iron catalyst
What pressure do most plants run at for the Haber process?
20 000kPa (around 200 atmospheres)
What temperature do most plants run at for the Haber process?
670K
Why is a lower pressure + higher temp used in the Haber process?
to give maximum conversion
Why does the nitrogen + hydrogen flow continuously over the catalyst in the Haber process?
so gases do not spend long enough in contact with catalyst to reach equilibrium- about 15% conversion to ammonia
What happens to the ammonia once it has cooled in the Haber process?
cooled so it becomes liquid + piped off
What happens to any nitrogen + hydrogen that’s not converted into ammonia in the Haber process?
fed back into reactor
What size is the iron catalyst in the Haber process?
pea-sized lumps
Why is the iron catalyst in the Haber process pea-sized lumps?
to increase SA
How long does the iron catalyst in the Haber process last?
about 5 yrs
What happens beyond 5 yrs to the iron catalyst in the Haber process?
poisoned by impurities in gas stream + has to be replaces
How is ammonia used to make ammonium sulfate and ammonium nitrate?
ammonia reacted with acid to make salt
How is ammonia used to make ammonium nitrate?
ammonia reacts with nitric acid
What is the next largest use of ammonia after fertilisers?
nylon
What is ethanol in?
alcohol in alcoholic drinks
Equation for ethanol production from fermentation?
C6H1206(aq) -> 2C2H50H(aq) + 2CO2(g)
How is ethanol produced from fermentation?
fermentation from sugars i.e. glucose using enzymes in yeast as catalyst
Examples of industrial uses of ethanol? (5)
cosmetics drugs detergents inks motor fuel
At present what is the main source of ethanol for industrial use?
ethene from crude oil
How is ethanol obtained from ethene in crude oil?
obtained by fractional distillation + then cracking
What process makes ethanol from ethene?
hydration- adding water
What sort of reaction is the production of ethanol from ethene?
reversible
What catalyst is used to make ethanol from ethene?
catalyst of phosphoric acid absorbed on silica
What is the equation for the production of ethanol from ethene?
H2C=CH2(g) + H20(g) = CH3CH2OH(g)
What state are the products + reactants when making ethanol from ethene?
all gaseous at temp used
For production of ethanol from ethene: what does a high pressure do?
high pressure will force equilibrium to move to right, to side with fewer molecules
For production of ethanol from ethene: what does a low temp do?
low temp will force equilibrium to move to right to give out heat
For production of ethanol from ethene: what will excess steam do?
excess steam will force equilibrium to right to reduce steam conc.
For production of ethanol from ethene: what are the practical problems of high pressure? #1
tends to cause ethene to polymerise (to poly(ethene))
For production of ethanol from ethene: what are the practical problems of high pressure? #2
high pressure increases cost of building plant + energy cost of running it
For production of ethanol from ethene: what are the practical problems of low temp?
low temp will reduce ROR + so how quickly equilibrium reached, although this is partially compensated for by use of catalyst
For production of ethanol from ethene: what are the practical problems of too much steam?
too much steam dilutes the catalyst
In practice what conditions are used to make ethanol from ethene?
about 570K + 6500KPa
What does the conditions of about 570K + 6500kPa to make ethanol from ethene give?
give conversion to ethanol of only about 5% but unreacted ethene separated from reaction mixture + recycled over catalyst again + again until its about 95% conversion obtained
What is methanol principally used as?
chemical feedstock
What is methanol particularly used to manufacture?
methanal (formaldehyde)
What is methanal used to make?
plastics i.e. Bakelite
What plastics is methanol used in the manufacture of?
terylene + perspex
Can methanol be used a motor fuel?
yes
Equation for making methanol (reversible)?
CO(g) + 2H2(g) = CH3OH(g)
What is the starting gas mixture to make methanol called?
synthesis gas
How is methanol made?
reacting methane or propane with steam
What conditions does Le Chateliers principle tell us that methanol synthesis will give the highest yield?
low temp + high pressure
In practice what conditions are used for the synthesis of methanol?
temp- 500K
pressure- 10000kPa
What is the percentage yield of methanol when the temp is 500K + pressure 10000kPa?
5-10% yield