4: OPERATIONS Flashcards

1
Q

What is operations management?

A

Operations management involves managing: processes, activities and decisions relating to the way that goods and services are produced/delivered.

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2
Q

Name 3 types of operational objectives.

A
  • quality
  • efficiency (labour)
  • environmental
  • costs
  • in/output volumes
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3
Q

What is the significance of having a low unit cost in relation to competitors?

A

Low unit cost = offer lower selling price = more competitive and a high profit margin due to more sales.

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4
Q

unit cost formula

A

Unit costs = Total costs/ Total units

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5
Q

what are some examples of cost and volume operational objectives?

A

productivity higher, capacity utilisation higher, more items produced per machine, higher contribution cost per unit.

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6
Q

Formula for contribution cost

A

Contribution = selling price - variable costs

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7
Q

what is contribution cost?

A

Costs left over to pay the fixed costs before profit is made.

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8
Q

Why is good quality important for a business?

A

Good reputation/brand image, repeated sales, loyalty.

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9
Q

How can quality be measured by a consumer?

A

The reviews given, returns, punctuality of service or delivery time.

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10
Q

Formula for punctuality (quality management)

A

deliveries on time/total deliveries X100

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11
Q

What are some examples of quality based objectives?

A

reduce defect rates, reduce returns, improve consistency of reviews, increase punctuality (delivery).

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12
Q

What does it mean for a business to be flexible and efficient in terms of processes, deliveries and decisions?

A

In operations, how responsive to short term change is it and how effectively the assets are used.

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13
Q

examples of flexibility and efficiency based objectives

A

improve labour productivity, output per time period, lead times, capacity utilisation, delivery time.

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14
Q

examples of operational environmental objectives

A

reduce energy use, more renewable, recyclable packaging, materials used more sustainable, waste disposal better, carbon footprint of product/service down

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15
Q

What is innovation?

A

Putting a new idea into action (idea -> business)

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16
Q

What are the two types of innovation within a business and what do they mean?
(2x Ps)

A

Product ( launch/improving products) Process ( more efficient producing)

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17
Q

Benefits of process innovation

A

reduce unit costs due to economies of scale, less energy used, meet demand, more flexible, reduce lead time, better customer service and higher profits.

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18
Q

Benefits of product innovation

A

first mover advantage, early loyalty, good reputation/brand image, high market share, market leader opportunity

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19
Q

Internal influences on operational objectives

A

finances (affects investments, cash flow), HR ( training, quality of workforce), corporate objectives, marketing position (prices, nature of product, life cycle)

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20
Q

Define capacity

A

capacity of a business is a measure of how much output it can achieve in a given period

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21
Q

define capacity utilisation

A

The proportion of businesses capacity that is being used over a specific period.

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22
Q

Formula for capacity utilisation

A

actual output in period/maximum possible output X100

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23
Q

Why is capacity utilisation important?

A
  • Measure production efficiency and helps set objectives
  • Determines how much benefit from economies of scale
  • alters ability to break even
  • affects ability to meet demand or target audience
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24
Q

Risks associated with low capacity utilisation

A
  • less economies of scale = high unit costs = high selling price = not competitive
  • capital tied up in assets eg. labour, equipment and recourses
  • less likely to break-even and be profitable in long term
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25
Q

Why might a business be operating at low capacity utilisation?

A

reduced market share, varying demand (expected or unexpected), bad HR department (bad training of workforce), repairing of machinery,low labour productivty

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26
Q

problems with operating at a high capacity utilisation

A

de-motivates workforce due to high stress due to higher workload
quality affected due to worsened quality control = reduce sales and negative brand image
less flexible to meet sudden demand

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27
Q

What is labour productivity?

A

The output per employee during a given time period

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28
Q

Formula for labour productivity

A

Output per period/no.employees = x units per employee

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29
Q

Influences on labour productivity

A

Skill of employees, suppliers lead time, machinery quality/quantity, recourses available, training, number of employees,motivation

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30
Q

What is a capital intensive industry?

A

An industry that requires assets of machinery/tech in high volumes to meet demand eg factory

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31
Q

What is a labour intensive industry?

A

A business requiring a large workforce to meet demand eg. restaurants

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32
Q

How can a business improve labour productivity?

A

Improve training of workforce, improve layout of facilities, hire skilled workers, consistent leadership.

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33
Q

define economies of scale

A

When the unit costs fall as the output of a business increases

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34
Q

Unit cost formula

A

Total production costs (£) / Total output (units)

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35
Q

What is internal economies of scale?

A

Increasing output from within the business which lowers costs

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36
Q

What is external economies of scale?

A

Within an industry to benefit an entire industry

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37
Q

examples of external economies of scale

A

improved transportation links, uni research, governmental funding, improved infrastructure,better technology, globalisation

38
Q

What is purchasing economies of scale?

A

Bulk buying to reduce unit costs

39
Q

What is technical economies of scale?

A

Specialist equipment purchased to improve efficiency

40
Q

What is marketing economies of scale?

A

spreading the fixed marketing cost across the purchased good inflows = less per unit

41
Q

What is network economies of scale?

A

Increased number of users for the product or service reudce operating (indirect) costs

42
Q

What is financial economies of scale?

A

Access to cheaper finance as they pose less risk eg more loans and more overdrafts

43
Q

What is managerial economies of scale?

A

employing more specialised employees due to a larger firm = increase efficiency

44
Q

What is diseconomies of scale?

A

Where the average unit costs rise when a business gets too big.

45
Q

Define quality

A

Where a product or service meets the needs and expectations of a customer

46
Q

Implications of a business having high quality

A

Good reputation, loyalty, repeated sales, increased revenue, spend less on marketing ( establish brand )

47
Q

How can quality be measureds tangibly?

A

Surveys, returns, reviews, defect rates, volume of waste material.

48
Q

How can a business improve its quality?

A

Training employees, working to improve motivation, tech better, quality control, quality assurance, work closely with suppliers

49
Q

What is the difference between quality assurance and quality control?

A

Assurance = checking at every stage
Control = check at end of process

50
Q

Advantages associated with quality control

A

Be monitored well to stop faulty being received by customers, more time efficienct than assurance

51
Q

Disdvantages associated with quality control

A

Requires specialist inspector, only identified at the end so wasted material = wasted capital.

52
Q

Advantages associated with quality assurance

A

Spot faults early = less waste, provide focus of low defect rate via objectives for quality, enhance customer reputation if less faulty.

53
Q

disadvantages associated with quality assurance

A

staff training required, can reduce labour productivity, slowed production.

54
Q

Define inventory

A

The raw materials, work In progressed and finished goods that are held by a firm to enable production and meet demand.

55
Q

What are the 3 types of inventory?

A
  • Raw materials
  • Work-in-progress
  • Finished goods
56
Q

Name 3 costs of holding inventory

A
  • Storage cost
  • Employees costs
  • Obselence cost ( Can’t be sold anymore eg out of fashion or date)
  • Stock out risk (run out)
  • Interest involved in tying up capital
57
Q

What is the just-in-time production method?

A

Where inventory is required just when it’s needed no buffer stock = lower storage costs, low lead times and a reliable relationship is required with the supplier.

58
Q

Advantages of low inventory for a business

A

Less risk of obselence
Lower cost for storage
Less capital is tied up = more cash flow

59
Q

Advantages of high inventory for a business

A

less risk of delays
meet sudden demand due to unexpected circumstances
less chance of stock out
economies of scale

60
Q

What is the objective of having an inventory control chart?

A

To keep total costs of holding inventory low

61
Q

formula for calculating the re-order level of a business ( inventory control chart )

A

(lead time x average daily usage) + buffer stock = re-order level

62
Q

What is buffer stock on an inventory control chart?

A

Level below minimum stock held that is there for contingency purposes.

63
Q

define supplier

A

A supplier is a business or individual that provides good and services to another

64
Q

What is a supply chain?

A

The network between company and its suppliers to produce and distribute a product

65
Q

What are some characteristics of a good supplier

A

good quality services/products
cost that suits
lead time that suits
location that suits
lead Time length ( very short if JIT model)
communicate
reliable
amount able to provide suits

66
Q

what are the two types of suppliers?

A

Strategic and commodity

67
Q

what is the difference between a commodity and strategic supplier?

A

Commodity: Can be bought elsewhere
Strategic: Can’t succeed without that specific supplier

68
Q

What is a trade credit?

A

Where a business buys goods or service from another and pays later.

69
Q

What are some factors that affect a businesses choice of suppliers?

A
  • Quality
  • Payment terms
  • Ability to meet demand (capacity)
  • Reliability
  • Price
  • Ethics of operation
70
Q

What is mass customisation?

A

Large scale production while enabling customer to make preferences

71
Q

What is CAD?

A

Computer aided design

72
Q

Why is CAD (computer aided design) useful for a firm?

A
  • CAD can help with innovation = unique models
  • ^ competitively
  • Can test before launch or mass production
  • Able to alter designs to pick which is best
73
Q

Advantages of a firm using robots

A

High speed and reliability, less workers needed, accurate processes, less risk for staff if in hazardous environment

74
Q

Disadvantages of a firm using robots

A

Maintenance costs, hard to produce, less jobs = less team working

75
Q
A
76
Q

What is CAM?

A

Computer aided manufacturing

77
Q

How can communication within a firm be improved by technology?

A

Emailing systems, zoom, quicker interdepartmental comms, able to sell on line, digital marketing, re-order systems to suppliers, tracking orders, loyalty cards.

78
Q

Benefits of having technology within a firm

A

Less stock wasted, lower costs (less warehouse storage, digital marketing), better working conditions, innovation, monitoring finances, ^ productivity.

79
Q

Drawbacks of having technology within a firm

A

Less job opportunities, loss of human touch=demotivating, cost of new technology development, if break = hard to meet demand and disrupted processes

80
Q

what is lean production?

A

Organising production and operations to minimise waste (via cutting out processes that don’t add value)

81
Q

How can a firm reduce waste via lean production?

A
  • reduce waiting time (idle equip)
  • Stock levels managed
  • Reduce defects
  • Less transport of materials
  • reduce over production
82
Q

What is just in time production?

A

Manufacturing system where materials/components are delivered immediately before required in production
- stock levels low
- inputs only when needed
- Type of lean production

83
Q

Advantages of JIT production

A

Less likelihood of stock perishing, less stockholding space, less working capital tied up

84
Q

Disadvantages of JIT production

A

less room for error, sudden rise in demand may not be accounted for (worsened customer service), reliant on suppliers, complex stock management

85
Q

What is the Kaizan process in lean production?

A

The value of continuous movement of materials so time isn’t wasted

86
Q

What is the Andon process in lean production?

A

And on chord above all processes, is pulled if something goes wrong so that production halts. Light appears so the issue can be addressed.

87
Q

How can a businesses performance be altered by suppliers?

A
  • Low quality inventory = bad reputation + lower sales
  • Able to meet demand will affect sales and turnover
  • The payment terms will affect cash flow and therefore ability to pay liabilities
  • Unreliable delivery = less competitive as less reliable lead times
88
Q

What’s a lead time?

A

How long it takes for a supplier to deliver goods.

89
Q

What is outsourcing aka. subcontracting?

A

When an organisation uses an outsider supplier

90
Q

Why outsource?

A
  • Increases capacity to meet demands
  • Employment of less specialist staff = lower labour costs
  • Accept more contracts = diversify customer base
  • reduce infrastructure costs ie. storages, office space
91
Q

Examples of when businesses may outsource

A

Law services not done in-house
Software maintenance
Financial advisors
Capital intensive jobs like factory work
cleaning

92
Q

Drawbacks of outsourcing

A

May be expensive
Less reliable quality as supplier may have worse quality than the business
Unethical supplier practices affect the ethics of company
Less control over quality