3D printing Flashcards

1
Q

What is 3D printing?

A

3D printing, also known as additive manufacturing, is a process that creates objects from computer-aided design (CAD) files by joining materials layer by layer.

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2
Q

What are the four main steps in 3D printing?

A
  1. Modeling: Creating a digital 3D model using CAD software.
  2. Slicing: Converting the model into layers using slicing software.
  3. Printing: The 3D printer deposits materials layer by layer.
  4. Post-processing: Refining the printed object, such as sanding and assembling parts.
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3
Q

What are common materials used in 3D printing?

A

Plastic filament (e.g., PLA, ABS)

Resin

Metal

Biodegradable materials

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4
Q

How does 3D printing benefit individuals?

A

It allows creativity, customization, and rapid prototyping, enabling users to create home decor, personalized gifts, and replacement parts.

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5
Q

How does 3D printing benefit organizations?

A

It reduces costs and time for prototyping, facilitates innovation, and supports sustainable practices through material recycling.

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6
Q

How does 3D printing benefit society?

A

Promotes sustainability by reducing waste and using recycled materials.

Enables on-demand production.

Supports industries like healthcare and aerospace.

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7
Q

What are examples of 3D printing applications?

A

Aviation: GE Aviation uses 3D printing for fuel nozzles, reducing weight and increasing durability.

Footwear: Adidas partners with Carbon to create customized midsoles using 3D printing.

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8
Q

What are alternative manufacturing technologies to 3D printing?

A

CNC Machining: Uses programmed tools for precision cutting and shaping.

Injection Molding: Injects plastic into molds for mass production.

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9
Q

In which industries is 3D printing highly suitable?

A

Aerospace: Used for lightweight, high-strength components.

Automotive: Reduces product development cycles and allows easy customization.

Healthcare: Produces implants, prosthetics, and surgical tools tailored to patients.

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10
Q

What are the limitations of 3D printing?

A

High cost: More expensive for large-scale production than traditional methods.

Supply chain integration challenges: Industries rely on centralized mass production, while 3D printing supports decentralized, on-demand manufacturing.

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11
Q

What are ethical and security concerns in 3D printing?

A

Intellectual property risks: Designs can be copied without authorization.

Cybersecurity threats: Hackers can alter digital designs.

Ghost guns: Untraceable 3D-printed firearms are difficult to regulate.

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12
Q

What are the key steps for implementing 3D printing in an organization?

A
  1. Management assessment: Determine business areas affected.
  2. Technical analysis: Evaluate IT resource needs.
  3. Operational analysis: Train employees for system interaction.
  4. Economic analysis: Assess financial viability.
  5. System analysis and design: Define parameters and restructure operations.
  6. Testing and phased rollout: Start with simple components before scaling up.
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13
Q

What challenges arise when implementing 3D printing?

A

Resistance to change: Employees may struggle to adapt to digital manufacturing.

Supply chain disruptions: Different materials are required for 3D printing.

Technology limitations: Not all complex manufacturing needs can be met immediately.

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14
Q

What are the three most common types of 3D printing?

A
  1. Fused Deposition Modeling (FDM): Melts and extrudes thermoplastic filament.
  2. Stereolithography (SLA): Uses a laser to cure liquid resin.
  3. Selective Laser Sintering (SLS): Uses a laser to fuse thermoplastic powder.
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15
Q

How does 3D printing impact industry competition?

A

Low entry barriers: Open-source designs and expired patents enable new startups.

Supplier power: Limited high-quality material suppliers have pricing control.

Threat of substitutes: Traditional manufacturing is still more cost-effective for large-scale production.

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