2ND LONG QUIZ Flashcards
Define Phosphate Rock
Accumulated natural minerals that contain high percentages of phosphate at least 15-20 percent phosphate by weight
Define Apatite
Calcium phosphate minerals which is the main source of phosphorus
2 Reasons Why Phosphorus is used in Fertilizer Industry
- It is highly soluble in water, which means that plants can absorb it quickly and efficiently.
- Phosphorus is relatively immobile in soil, so it doesn’t leach out easily, making it available for plant uptake over an extended period.
Common Name for Fluorapatite and its Chemical Formula
Domestic Rocks, Ca₅(PO₄)₃F
2 Phosphate-Rock Processing
- Acidulation
- Electric-furnace Reduction
Define Acidulation
- process used to produce phosphoric acid,
which is an essential ingredient in the
production of fertilizers. - phosphate rock is treated with sulfuric
acid to produce a water-soluble form of
phosphoric acid.
Define Electric-furnace Reduction
- to produce elemental phosphorus from
phosphate rock. - heating phosphate rock in an electric
furnace in the presence of carbon, which
reduces the phosphate rock to elemental
phosphorus gas.
3 Raw Materials for Diammonium Phosphate (DAP Fertilizer) Production
- Phosphate rock
- Elemental sulfur
- Ammonia
Composition of Normal Superphosphates
16-20% P2O5
Composition of Triple Superphosphates
45-50% P2O5
Compare 2 Types of Triple Superphosphates
- Nongranular superphosphates
- produced by a conveyor belt and a cone-mixer - Granular superphosphates
- mixing phosphate rock with phosphoric acid with a two-stage reactor.
Wet-Process Phosphoric Acid (4)
Process:
● Raw phosphate rocks kay sagolan ug sulfuric acid for about 1.5 to 12 hrs.
● Then, ipainit sya usually around 200-250°C to aid the reaction between sa sulfuric acid ug sa phosphate rocks.
● The reaction produces a slurry of phosphoric acid, along with calcium sulfate (gypsum) and other impurities.
● The slurry is then sent to a series of filtration and purification steps to remove the impurities and concentrate the phosphoric acid.
Uranium Extraction Concept
- Crucial step kay uranium is a radioactive element thus, kailangan sya iremove
- Phosphate rocks also contain significant amounts of uranium. During the reaction between the phosphate rock and sulfuric acid in the wet process, the uranium present in the phosphate rock is dissolved along with the other metals and impurities.
- The resulting slurry is then sent to a series of filtration and purification steps to remove the impurities and concentrate the phosphoric acid.
- Usually, solvent extraction ang gina-use daw para maremove ang mga dissolved impurities. Solvent, such as tributyl phosphate, kay ginaextract niya ang phosphoric acid from the slurry, leaving behind all other impurities such as uranium.
3 Allotropes of Phosphorus
- White Phosphorus- extremely poisonous tapos will burst into flames once it is exposed sa oxygen sa air
- Black Phosphorus
- Red Phosphorus
Electric – Furnace Phosphorus and Phosphoric Acid Steps (3)
Steps:
1. The phosphate rock is typically ground and screened to the desired size and purity.
2. The phosphate rock is fed into the electric furnace, where it is mixed with coke and heated to very high temperatures. The heat causes the reduction of the phosphate rock, releasing elemental phosphorus gas, which is then collected in a condenser.
3. The elemental phosphorus collected in the condenser is then purified using a series of distillation and filtration steps to remove impurities and obtain high-purity phosphorus.
Orthophosphoric Acid Chemical Formula
H3PO4
Define Briquetting
Compacting loose materials, such as powders, fibers, and chips, into solid blocks or briquettes using pressure.
3 Types of Phosphates
- Sodium Phosphates
- Pyrophosphates
- Calcium Phosphates
Compare 3 Types of Sodium Phosphates
- Monosodium phosphate: NaH2PO4
- Disodium phosphate: Na2HPO4
- Trisodium phosphate: Na₃PO₄
The monosodium phosphate and disodium phosphate kay produced by reacting phosphoric acid with soda ash while ang trisodium kay with the use of caustic soda na.
Compare 3 Types of Sodium Phosphates
- Monosodium phosphate: NaH2PO4
- Disodium phosphate: Na2HPO4
- Trisodium phosphate: Na₃PO₄
The monosodium phosphate and disodium phosphate kay produced by reacting phosphoric acid with soda ash while ang trisodium phosphate kay with the use of caustic soda na.
Define Pyrophosphates
Virtue of suppressing the precipitation of
calcium carbonate
Define Calcium Phosphates
Naturally occurring bone minerals, they
are osteoinductive (stimulate the formation
of new bone tissue
Define Tetrasodium pyrophosphate (TSPP) and give its chemical formula
(Na4P2O7) is a chemical compound that is used in soap and detergent as well as to soften water.
3 Types of Calcium Phosphates
● Monobasic calcium phosphate, Ca(H2PO4)2
● Dibasic calcium phosphate, CaHPO4
● Calcium metaphosphate, Ca(PO3)2
Baking powders
It is made up of dry mixture of sodium
bicarbonate and one or more agents that can totally decompose it (usually monocalcium phosphates)
Flame Retardants Chemicals
Prevent or delay the spread of fire by suppressing chemical processes in the flame or by forming a protective layer on a material’s surface
6 Principal Potash Minerals
- Sylvite: KCl
- Carnallite: KCl. MgCl2·6(H2O)
- Kainite: KClMgSO4·2.75H2O
- Langbeinite: K2Mg2(SO4)3
- Halite: NaCl
- Kieserite: MgSO4·H2O
Potassium Chloride in Fertilizer Industry
- Muriate of Potash (MOP): 97% purity
- Chemical grade potassium chloride: 99.9% purity
2 Production Process of Potassium Chloride
- Trona Process
- Froth Flotation
Trona Process (5)
● Brine is pumped from wells drilled in the first and third layers of the lake utilizing
deep-well-type-pumps.
● The brine is pumped at a temperature of 72 deg F.
● Raw brine is used as the condensing medium for the potash vacuum coolers as well as for washing different filter cakes throughout the plant before it enters the evaporator.
● The evaporator feed consists of a mixture of brine from the lake and end liquors from the crystallizing house.
● The resulting concentrated solution is then
forwarded to the crystallizing plants for removal of potash, while the end liquor is sent back into the evaporator.
Define Froth Flotation
It is used to raise the low mineral
concentrations in ores to concentrations
that can be more economically processed.
5 Steps for Froth Flotation
- Crushing
- the sylvinite ores are crushed through a 12.7-cm screen - Scrubbing and Desliming
- 90 to 95 wt% of the clay present in sylvinite ores are removed. The scrubbers are operated in series to ensure complete dispersion of the clay from the crystal
surfaces to the brine as finely divided particles. - Reagent Conditioning
-the surface properties of mineral particles are modified using reagents to selectively separate them from the gangue (worthless material) based on their hydrophobicity or hydrophilicity.
-involves adding specific chemicals to the slurry (a mixture of water and ore particles) to prepare it for flotation. - Flotation
-the slurry is then introduced into a flotation cell, where air is bubbled through the mixture. The air bubbles attach to the sylvite particles, making them float to the surface of the slurry, where they can be collected as a froth layer. - Drying
-the collected froth is then dried to remove the water and recover the KCl product.
Define Fractional Crystallization
Traditional method for refining KCl from ore deposits
2 Steps for Fractional Crystallization
- Crushed ores are heated to 100°C and then placed in a centrifuge para maseparate ang brine from the contaminants.
- The effluent (without the waste or mga contaminants chuchu) is sent to a crystallizer para of course macrystallize ang potassium chloride.
Define Potassium Sulfate and give its Chemical Formula and Production Process
(K2SO4)
- source of potassium in agriculture
-used for fertilizer for crops not tolerant to KCl
Production Process:
-Mannheim Process lang
Langbeinite Chemical Formula
K2SO4*2MgSO4
Define Potassium Bisulfate and give its Chemical Formula and Production Process
(KHSO4)
-strong acid salt mainly used as a flux (gi na add na substance to remove any impurities) for ceramics
Production Proccess:
* Reaction of potassium sulfate with sulfuric acid
* Mannheim process japon
* By-product sya sa production of nitric acid from potassium nitrate and sulfuric
Define Potassium Hydroxide and give its Chemical Formula and Production Process
(KOH)
- used for industrial water treatment
- “caustic potash”
Production Process:
* Produced industrially by the electrolysis of KCl
Define Potassium carbonate and give its Production Process
- “pearl ash”
Production Process:
* Produced by the reaction of caustic potash with carbon dioxide.
Define Potassium Bromide and give its Chemical Formula and Production Process
(KBr)
- used as a veterinary drug and as an antiepileptic medication for dogs.
Production:
* Production of potassium bromate from potassium carbonate
* Treating iron
Ferrosoferric Bromide Chemical Formula
Fe3Br3*16H20
Define Potassium Iodide and give its Chemical Formula and Production Process
(KI)
- non-radioactive or stable form of iodine.
-used for treating patients with thyroid diseases.
Production:
* Same lang sa production process sa potassium bromide.
* Iodine reacts with potassium hydroxide
Define Potassium Nitrate and give its Chemical Formula and Production Process
(KNO3)
- “Indian saltpeter”
- bacterial action on human and animal excrement triggered its creation
Production:
* Earliest method: Simple boiling of the crude saltpeter
mineral with minimal water
* Reacting sodium nitrate with potassium chloride
* Reacting potassium chloride with nitric acid
Nitrosyl chloride: NOCl
Define Potassium Acid Tartrate (Bitartrate) and give its Chemical Formula and Production Process
(KC4H5O6)
- also known as “potassium hydrogen tartrate” or “cream of tartar”
- Natural way: generated in grapes as a result of tartaric acid dissociation into bitartrate and tartrate ions.
- Wine lees, solid substance nga mahibilin after crushing grapes to make wine, are treated with hot water para madissolve ang potassium bitartrate. Tapos ipaevaporate
and then crystals are formed, then iextract tapos ipurify.
Define Potassium Permanganate and give its Chemical Formula and Production Process
(KMnO4)
- gives off an intense pink-to-purple solution
- strong oxidizing agent
Production:
* Manganese dioxide is fused with KOH and then painition and then ang result kay potassium MANGANATE.
* After that, potassium MANGANATE kay itransform into potassium PERMANGANATE through the electrolytic oxidation.
Define Potassium Dichromate and give its Chemical Formula and Production Process
(K2Cr2O7)
- also known as “potassium bichromate”
- all hexavalent chromium compounds that’s why this is detrimental to health.
Production:
* Produced by roasting caustic potash, quick lime, and chrome-iron ore
* From a chromite concentrate
Define Nitrogen
-odorless, non-toxic, tasteless, colorless, and
non-flammable gas
-“dephlogisticated air” due to its inert properties to many reactions
- would not support combustion of living organisms
What is Sal ammoniac
old name for ammonium chloride
Products when alchemists concocted two acids from saltpeter (niter or any of three naturally occurring nitrates):
- Aqua fortis- “nitric acid”, can dissolve most of the metals
- Aqua regia- “royal water”, a solution of nitrohydrochloric acid which can dissolve royal metals such as gold and platinum.
Define Nitrogen Fixation
- a process that converts the unreactive gaseous nitrogen to its active nitrogen compounds.
- focused on producing nitrogen oxides and ammonia
5 Nitrogen oxides
(1) Nitrous Oxide (N2O)
- “laughing gas” and has a sweet odor and taste
- used as an anesthetic and as propellant in aerosol cans
(2). Nitric Oxide (NO)
- water-insoluble, colorless gas that is produced in considerable quantities in the reaction to produce nitric acid.
(3) Nitrogen Dioxide (NO2)
- a red brown gas with an unpleasant odor and is poisonous
-even though poisonous sya, ginaproduce japon sya na gas because when it combines readily with water, makaform syag nitric acid (an important industrial acid)
(4) Nitrogen Trioxide (N2O3) & (5) Nitrogen Pentoxide (N2O5)
- anhydrides of nitrous acid and nitric acid
- the process of producing these oxides is by reactingnitrogen and oxygen in air at very igh temperatures
General Manufacturing Process of Ammonia (8)
- The feed gases to the reactor are manufactured, purified and compressed.
- Natural gas is first fed into the desulfurizer wherein sulfur is removed from the gas in order to avoid external reactions.
- Steam is then added and it goes into the primary reformer where high heat and temperature converts the water vapor and hydrocarbons from the natural gas into mixtures of hydrogen gas, CO and unreacted gas.
- The synthesized gas then goes into a secondary reformer.
- The resulting gaseous mixture then undergoes CO2 removal by series of adsorption and stripping columns.
- The remaining CO2 and the unreacted CO
undergoes methanation where it reacts with
hydrogen gas to form methane. - The produced methane in the process is then condensed and removed from the gas mixture.
- The resulting gas mixture then undergoes
compression and enters the main reactor in which the feed gas is converted into ammonia. The End!
Comparison Between 2 Ammonia Separation Mechanisms
- Condensation
- High Energy Cost and Fixed Cost at Lower Loop Pressures
- Economical at higher operating pressures - Absorption
- Almost constant energy costs that are
independent of pressure.
- Economical at lower synthesis pressures
Define Ammonium Nitrate and give its chemical formula
(NH4NO3)
- Produced by reacting nitric acid with gaseous ammonia
3 Production Process of Ammonium Nitrate
- Neutralization
- Evaporation
- Solidification
Define Neutralization and its 5 Subtypes Processes for Production of Ammonium Nitrate
- The neutralization of nitric acid with ammonia gas produces ammonium nitrate solution and steam.
- The steam that emerges from the neutralizer can either be purified or condensed, before being purified.
(1) Carnot Process
* Ammonia and nitric acid react in a recycling flow loop where the pressure is greater than the vapor pressure of the solution.
(2) UCB Process
* A portion of the heat of reaction is utilized via a heat exchanger in the pressurized reactor to create steam.
(3) Stamicarbon Process
* A loop reactor that flows into a separator is the neutralizer. The reaction solution is transported without a pump.
(4) NSM/Norsk Hydro Process
* The solution is moved through the reactor via forced circulation and the thermal siphon effect.
(5) Stengel Process
* Employed in the US to directly generate anhydrous ammonium nitrate
Define Evaporation for Production of Ammonium Nitrate
- The bulk of the water that is contained in the Ammonium Nitrate solution must be removed by the evaporator.
- Normal water content: 1% (pero naay uban methods nga garequire ug 8%)
Define Prilling
● Droplets of ammonium nitrate (AN) are solidified to form granules
● The droplets harden and condense into spherical “prills” that are sized for shipping, dried, and chilled.
Common name for calcium ammonium nitrate
nitro chalk
Define Granulation
● Used to create granular fertilizer by procedures including agglomeration, accretion, or crushing.
● Requires a more complex plant than prilling and a range of equipment, including rotating pans or drums/fluidized beds
Ammonium Sulfate
((NH4)2SO4)
● Produced by the reaction of ammonia and sulfuric acid
● Typically, saturators, which are developed from evaporation crystallizers, are used to conduct this process.
Define Merseburg Method (3)
Used to extract sulfur compounds as ammonium sulfate from gypsum
- Ammonium carbonate is created by bubbling carbon dioxide and ammonia through a water suspension of finely crushed gypsum.
- The ammonium carbonate then undergoes a twofold breakdown process with gypsum to produce AS solution and insoluble calcium carbonate.
- Filtration is used to remove the calcium carbonate, then evaporation and crystallization are used to recover the sulfate.
Three Categories for Non-fertilizer purposes of Ammonium Sulfate:
- Technical grade
- Anti-cracking grade
- Food grade- syempre for food applications
Ammonium phosphate
- Ammonia and phosphoric acid are combined to yield the salts diammonium phosphate (DAP) and monoammonium phosphate (MAP).
Define DAP
- diammonium phosphate
- crystalline substance and fully water-soluble that’s why it’s plant friendly
- Solutions are mostly alkaline
Define MAP
- monoammonium phosphate
- crystalline that dissolves entirely in water
- Produces acid solutions with a pH of 4.5
MAP Powder Processes
Anhydrous ammonia and phosphoric acid are combined to generate MAP in batch or continuous reactors.
DAP Powder Processes
Usually performed in a two-stage reactor vessel with feed acid flowing countercurrent to the movement of ammonia gas since DAP solutions contain a high partial pressure of ammonia.
Uses of Ammonium Phosphate
● Linked to flame retarding and fire extinguishing because of their thermal stability
● Fertilizers
● Protective film for plywood, papers and fabrics
Define urea
● Also known as “carbamide” and “carbonyl diamide”
● Produced using cyanic acid and ammonia
Biuret Chemical Formula
NH2CONHCONH2
Haber’s Process
An industrial process for producing ammonia by reaction of nitrogen with hydrogen: N2+3H2 ⇌ 2NH3. The reaction is reversible and exothermic, so that a high yield of ammonia is favored by low temperature.
Define Nitric Acid
● Commercial nitric acid production involves
oxidizing ammonia and then reacting oxidation products with water to form a highly acidic, caustic liquid.
● Also called as “aqua fortis” or “strong water”
Production of Nitric Acid
Production: using the Birdeland-Eyde or Arc
method by
1) putting air through an electric arc
2) creating nitric oxide
3) oxidizing NO with air, and
4) soaking up the resultant nitrogen oxides in
water.
Define Ostwald Process
- an industrial process for producing nitric acid
- a process that involves the oxidation of ammonia to nitrogen dioxide, which is then absorbed in water to form nitric acid
Define Sodium Nitrate
● One of the earliest inorganic nitrogen fertilizers
● Commonly referred to as “Chilean nitrate”
Production of sodium nitrate (3)
Process:
● Sodium carbonate or sodium bicarbonate are used to neutralize nitric acid to produce sodium nitrate
● By adding sodium hydroxide to neutralize it
● Or by combining stoichiometric amounts of sodium hydroxide, sodium bicarbonate, or sodium carbonate with ammonium nitrate
Define Potassium Nitrate
- For synthetic fertilizers
- Speeds up the burning of combustible
substances despite not being flammable
itself
Production of potassium nitrate (2)
Process:
● Can be made by combining ammonium nitrate and potassium hydroxide
● By neutralizing nitric acid with potassium
hydroxide
Define cyanamide
frequently manifests as the calcium salt
Production of cyanamide
Process:
● Calcium cyanamide, which is made from calcium carbide via the Frank-Caro technique, is hydrolyzed to create cyanamide.
Sulfuric Acid Chemical Formula and 2 Termed Names
(H2SO4)
- “Oil of vitriol”
- “King of chemicals”
Frasch Process in Manufacturing Sulfur (2)
- Hot water is utilized to melt sulfur deposits and pump them to the surface
- The liquefied sulfur enters a separator where air is removed and is discharged into bins or large storage where it can solidify.
Contact Process in Manufacturing Sulfur (3)
- Production of sulfur trioxide (SO2) gas
- raw materials (in this case, elemental
sulfur) is fed to a burner along with dry air so that SO2 is produced. - Conversion of sulfur dioxide to sulfur trioxide
- the resulting SO2 made from the first
stage is introduced to a converter to
produce SO3 - Production of sulphuric acid (H2SO4) from sulfur trioxide (SO3)
- a reagent of weak sulfuric acid is made
into contact with the resulting SO3 as it
cannot be directly dissolved into water
without the formation of fog which would
be difficult to be absorbed.
Define Catalyst
- materials that are not consumed in a
reaction but will change a reaction’s rate. - Vanadium pentoxide ang usually
ginagamit nila now as a catalyst for the
production of SO3
Define Sulfur Trioxide Absorbers
made into contact with weak sulfuric acid to form oleum
Define Acid pumps
circulate and transfer different
concentrations of acids over the drying and
absorbing towers
Define Acid Coolers
fluid is passed through an acid
cooler, where the recovered heat will be used as additional energy.
Define Sulfur Trioxide
- used for sulfonation, especially in the manufacture of detergents
- produced by reacting sulfur dioxide with oxygen along with the presence of a catalyst
Electrodialysis Process (2)
- one technique which is utilized to recover used sulfuric acid
Process:
1. Spent acid is passed through a number of
membranes which separates the acid into
component parts while extracting the impurities.
2. The purified acid can then be reused for other processes. Another eco-friendly way to recover used sulfuric acid involves utilization of bleaching soil.
Sulfuric acid is available in three concentrations:
78%, 93%, and 98%.
Define Double Contact Double Absorption (DCDA)
● This achieves up to 99.0 – 99.6%. In the DCDA process, an inlet of SO2 + Air mixture is introduced into the converter.
● Third catalytic bed in the converter, the resulting SO3 gases are then removed and placed into a primary absorber where a concentrated H2SO4 solution is then introduced so that a concentrated
oleum is produced.
Wet Gas Sulfuric Acid (WSA) Process (3)
● Production of SO2 and SO3 is the same as that of the Single contact single absorption and the Double contact double absorption.
● In contrast to the traditional process, the SO3 is directly reacted with water to H2SO4 which results in a fog of sulfuric acid, this fog then enters a WSA condenser in which the gas is cooled by air through counter-current flow.
● The condensed sulfuric acid then exits at the bottom and the captured heat from this process is then recycled afterwards.
Define Hydrochloric Acid
- Strong, corrosive acid that can be used in the building and construction industries to make steel
- utilized in the large-scale production of vinyl
chloride, which is used to create polyvinyl chloride (PVC) plastic - A disinfectant and slimicide (stops the growth of slime on paper)
Uses of Hydrochloric Acid (3)
● Elimination of stains from floor tiles and kitchen sinks
● Used for pickling and cleaning metal surfaces, electroplating, activating geothermal oil wells, food processing
● For production of zinc chloride for batteries, the removal of scale from boilers, the preparation of PCBs and other electronic products, and the production of fertilizers and dyes
Production of Hydrochloric Acid
● HCl is a byproduct of manufacturing sodium carbonate developed through the Leblanc process
● HCl as a by-product for the chlorination of
benzene to form chlorobenzene
Define Bromine
Exists as a dense, reddish-brown liquid with a pungent odor
Production of bromine (2)
● Obtained commercially from seawater by reacting it with chlorine in the presence of sulfuric acid through a chemical displacement process known as oxidation
● Other way pud ni:
- Industrially, manufactured through the
direct reaction of chlorine with brine that
contains high levels of bromine ions
Define Iodine
● Responsible in the production of thyroid
components and for the regulation of our body’s temperatures
● Mainly sourced from iodate minerals, natural brine deposits formed by ancient seas’ evaporation, and brackish waters from oil and salt wells.
● Iodine is extracted now from the iodate obtained from nitrate ores, or iodine vapor is extracted from the processed brine.
Define Fluorspar and give its chemical formula
CaF2
- significant source of fluorine
Define Fluorine
- most reactive element and does not occur
freely in nature - produced through the electrolysis of
potassium fluoride and hydrofluoric acid,
as well as through the electrolysis of
molten potassium acid fluoride
Define Chlorofluorocarbons
- synthetic chemical compounds that
consist of carbon (C), chlorine (Cl), and
fluorine (F)
Define Hydrochlorofluorocarbons
- developed as alternatives to
chlorofluorocarbons (CFCs) because they
have lower ozone depletion potential
(ODP) but still possess some
ozone-depleting properties.
Define Montreal Protocol
- its primary goal is to protect the Earth’s
ozone layer by phasing out the production
and use of substances that deplete ozone
Define Fowler Process
Used for the production of fluorocarbons,
particularly chlorofluorocarbons (CFCs)
● Reaction of chloroform (CHCl3) with hydrogen fluoride (HF) in the presence of antimony pentachloride (SbCl5) as a catalyst
Define Fluorosilicates or silicofluorides
- Containing both silicon and fluorine
- Examples: Sodium fluorosilicate (Na2SiF6) and fluorosilicic acid (H2SiF6).
- Typically white crystalline solids that are soluble in water and highly toxic if ingested or inhaled in high concentrations
Define Alumina
“Aluminum oxide, Al2O3”
● White or grayish-white, odorless, and tasteless powder that is insoluble in water
● Amphoteric - it has both acidic and basic
properties
Define Bayer Process
- Extracting alumina from bauxite ore
● Occurs during the calcination stage of the process, where the precipitated aluminum hydroxide is heated to a temperature between 980-1,100°C to remove the water molecules and form pure alumina.
Define Alum
- class of chemical compounds
known as double sulfates. - The most common type of alum is
potassium aluminum sulfate
(potassium alum or alum). It has
the chemical formula
KAl(SO4)2·12H2O
Define Aluminum Sulfate
- also known as alum in its
powdered form - Chemical Formula: Al2(SO4)3
Production Process For aluminum sulfate (2)
● Reaction of sulfuric acid with bauxite or clay in a reactor vessel at high temperatures
● The resulting solution is then passed through a series of processes such as evaporation, crystallization, and centrifugation to obtain the desired product.
Define Aluminum Chloride
● Chemical Formula: AlCl3
● However, due to the tendency of
aluminum to form covalent bonds with
halides, it exists as a dimer (formed by the
combination of two identical or similar
subunits) called Al2Cl6
Production Process of Aluminum Chloride
Production Process:
● Reaction of aluminum metal with chlorine gas
● Once the reaction is complete, the crude product is typically purified by sublimation or distillation to remove any remaining impurities
Define copper salts
- Chemical compounds in which copper is combined with one or more other elements
- Some common copper salts include copper sulfate, copper chloride, copper nitrate, and copper acetate
Define Molybdenum compounds
- included lead, galena, graphite, and molybdenite (MoS2)
- lowers sulfur emissions, making fuel refining cheaper and safer
Define Barium Salts and its two types
- includes barium- very reactive, reacting readily with water to release hydrogen.
Types:
1. Barite (BaSO4)
- Also known as “natural barium sulfate”
2. Barium Carbonate (BaCO3)
- produced commercially using the same
method as strontium carbonate
production—the “black ash” process—from
barite and coke.
Two Types of Strontium Salts
- Strontium Carbonate (SrCO3)
- Below 926 °C, it has a rhombic structure,
but above this temperature, it has a
hexagonal structure. - Strontium oxide (SrO), hydroxide (Sr(OH)2 and peroxide (SrO2)
Type of Lithium Salts and its Production Process
Lithium Carbonate (Li2CO3)
- Used before as a treatment for bipolar
illnesses as well as other psychiatric
disorders such schizophrenia, major
depression, and impulse control issues
Production Process:
● The addition of sodium carbonate to the brine, which precipitates lithium carbonate, is one of the most used techniques for manufacturing lithium carbonate from brine.
● Other way: direct extraction of lithium from ores like spodumene and petalite
6 Types of Boron
● Borax
- also known as sodium borate
- naturally occurring mineral compound
that consists of sodium, boron, oxygen,
and water.
- Chemical formula: Na2B4O7·10H2O
● Boric Acid
- weak acid that is derived from the
chemical element boron. Its chemical
formula is H3BO3
● Boron Carbide (B4C)
- used as an abrasive, in the production of
hard and chemically resistant ceramics or
wear-resistant tools
● Boron Nitride (BN)
● Boron Trichloride (BCl3)
● Boron Trifluoride (BF3)
3 Types of Rare-Earth Compounds
(1) Cerium
- so-called rare-earth metal with the
highest abundance
- If scratched with a sharp object, pure
cerium will ignite, but when mixed with
other materials, it is safe
Examples:
1. Cerium oxide (CeO2)
2. Ceric Sulfate (Ce(SO4)2)
(2) Lanthanum
Examples: Lanthana- La2O3
(3) Thorium
- thorium tarnishes in air when
contaminated with the oxide, turning gray
and then black. When heated in air, thorium metal burns brightly.
What is Thorium Oxide
(ThO2)- also known as “thoria
Define Sodium Dichromate
applications as a potent oxidizing agent, corrosion inhibitor, and component in the creation of pigments, dyes, and other compounds, this substance swiftly rose to prominence as a significant
United States Environmental Protection
Agency (EPA)
Designated sodium dichromate as
a dangerous material, and the European Union has limited its use in specific applications.
What is Hydrogen Peroxide
● Chemical Formula: H2O2
● Strong oxidizer
Autoxidation Method of Production
Process (5)
● Hydrogen reacts with the reaction carrier, a
quinone derivative, in the reactor in the presence of a palladium catalyst to create a hydroquinone.
● The working solution is then fully filtered to
remove the catalyst.
● Huge compressors pump air into a bubble reactor that is filled with the working solution during the second step, known as the oxidation stage.
● The hydroquinone in the organic phase
spontaneously oxidizes back into quinone when it comes into contact with the oxygen in the air, producing hydrogen peroxide in the process.
● This process is known as an autoxidation because it occurs without the need of a catalyst.
Define Nuclear Energy
- produced when an atom’s nucleus is split (through fission) or combined (via fusion).
Define Nuclear reactions
- involve changes in the nucleus of an atom, leading to the release or absorption of energy
Nuclear Fission
● Splitting of a heavy nucleus into two
lighter ones, releasing a large amount of
energy in the process.
● Involves the use of neutrons
Nuclear Fission Process (3)
Process:
● Neutron enters a nucleus in a nuclear
reactor–typically Uranium-235 (235U).
● When a neutron collides with the nucleus
of a heavy atom, such as 235U, the nucleus
becomes unstable and splits into two
smaller nuclei.
● This transforms the nucleus into the
perilously unstable 236U.
NUCLEAR FISSION OF URANIUM-235 (2)
● It first absorbs a slow neutron during the process, creating the highly unstable chemical nucleus 236U.
● 236U separates into two product nuclei, Barium-141 and Krypton-92, during the fission process.
Nuclear Fission of 238U to Plutonium-239 (239Pu)
● The reaction produces 239Pu which is a fissile isotope.
● The 239Pu can thus sustain a chain fission reaction. When a thermal neutron strikes the 239Pu atom, it creates 240Pu, which is unstable and performs a fission process, producing Zirconium-103, Xenon-134, and three fast neutrons
Define Nuclear Fusion
● Involves the combining of two light nuclei
to form a heavier one, releasing even more
energy than fission.
● Plasma is the state of matter where fusion
events take place.
● Not yet used to produce electricity
because fusion reactions are exceedingly
challenging. It is difficult to find materials
that can resist such high temperatures and
the energy requirements are very high.
Compare the Advantages and Disadvantages of Nuclear Fission and Nuclear Fusion
(1) Nuclear Fission
Advantages:
1. Large amounts of energy produced
2. Reliable source of power
3. Technology is well-established
4. No greenhouse gas emissions
Disadvantages:
1. Produces radioactive waste that needs disposal
2. High risk of nuclear accidents
3. Uranium is a finite resource
(2) Nuclear Fusion
Advantages:
1. Large amounts of energy produced
2. Fuel supply of hydrogen is abundant
3. No greenhouse gas emissions
4. No long-lived radioactive waste produced
Disadvantages:
1. Technology is not yet commercially viable
2. High temperatures required for fusion reaction
3. Requires large initial investment
4. Challenges in containment of plasma
3 Types of Reactors Classified by Moderation Material
● Light-Water Reactor - employ “light water” (simple water) as a neutron moderator or coolant rather than deuterium oxide (2H2O).
● Graphite Moderated Reactor - graphite is an effective neutron moderator because its carbon atoms have a low atomic weight and have a high probability of elastic scattering with neutrons.
● Heavy Water Reactor- syempre nag use ug heavy water as a neutron moderator krazy
2 Types of Reactors Classified by Coolant Material
● Pressurized Water Reactor- uses light water
(common water, as opposed to heavy water) as its coolant and neutron moderator.
● Boiling Water Reactor- use light water—as
opposed to heavy water—as their coolant and neutron moderator.
2 Types of Reactors Classified by Reaction Type
● Fast Neutron Reactor - generate electricity from depleted nuclear waste
i. Liquid Metal Fast Neutron Reactor - uses
liquid metal, such as sodium or lead, as a coolant
ii. Molten Salt Fast Neutron Reactor -
using a liquid fuel in the form of a molten salt mixture to sustain a fast neutron nuclear reaction
● Thermal Neutron Reactor - similar steps are taken in thermal reactors as in fast-neutron reactors, but plutonium production takes longer
3 Nuclear Fuel Sources
- Uranium mines
- Nuclear reprocessing
- Breeder reactors
Nuclear Fuel Process (8)
- Uranium recovery
- recovered using both “traditional” open pit,
underground mining, and in situ methods
- to extract the uranium, the ore is crushed and subjected to a chemical treatment - Conversion and Purification
- The mill converts the uranium ore concentrate into uranium oxide, sometimes known as “yellow cake,” which is then packaged in 55-gallon barrels and
transported to the uranium conversion plant.
- The yellow cake is refined and purified, using extraction methods to separate uranium and yielding high purities. - Enrichment
- The method currently used for commercial
enrichment is gas centrifuge enrichment.
- A gas centrifuge cylinder is filled with UF6 gas and rapidly revolves. The heavier gas molecules (UF6 containing 238U atoms) travel toward the outside of the cylinder due to the intense centrifugal force produced by this rotation. - Deconversion
- The chemical risks connected with depleted
uranium are diminished throughout the
deconversion process. The fluoride atoms in UF6 are removed during the deconversion process and replaced with oxygen. - Fuel fabrication
- Converts enriched uranium into fuel for nuclear reactors
- The conversion is carried out by heating the
sample to a vapor and then using a two-stage reaction vessel (such as a rotary kiln) to combine diluted H2 and solid uranyl fluoride (UO2F2), - Interim storage
- spent nuclear help is highly radioactive and
continues to produce heat and radiation for many years after it is removed from the reactor maong dapat careful ang pagstore - Reprocessing
- process of recovering useful materials from spent nuclear fuel or nuclear waste for reuse as fuel in nuclear reactors and material that will be discarded as wastes - Final Disposition
- entails putting nuclear waste or spent fuel in a deep geological disposal site or geologic repository that keeps the waste sealed off from the environment for generations to come