2.4.3 STOCK CONTROL Flashcards
Implications of poor stock control : TOO MUCH
- Storage costs
- Opportunity costs
- Spoilage costs
- Administration
- Unsold stock
- Shrinkage
Implications of poor stock control : TOO LITTLE
- Cannon meet unexpected demands
- Delayed deliveries
- Shortages of materials
- Loss of bulk buying discounts
Benefits OF JIT
- Improves cashflow
- Reduces waste
- Storage space can be used for other things
- Good relationship with suppliers
- Intgration with internal systems/ working methods
- If workers made responsible it can lead to greater motivation
Drawbacks OF JIT
- Reliability is placed on suppliers
- Increased ordering and administration costs
- No bulk buying discounts
- Difficult to react to unexpected demands
- Harms to reputation if deliverers are late
Waste minimisation
Store products in correct ways e.g., refrigeration of perishable goods
Accurate sales for forecasting
Stock rotation
Computerised systems
Adjustable pricing strategies and destocking
Recycling goods or finding a good cause to donate to
Quality Control Benefits
- A trained quality inspector will be checking the product & could provide feedback for improvements or suggestions for future improvements.
- Higher productivity levels as speed of production will be higher.
- Standards are consistent
Drawbacks OF Quality Control
- Workers may become complacent and see it as someone else’s responsibility
- Paying an individual or group of workers for the responsibility.
Quality Assurance Benefits
- Staff pride / care when working. (Also helps motivation and morale).
- Don’t need to employ a specific quality controller.
- Less wastage (both time and materials will be saved) as mistakes are spotted earlier
Drawbacks Quality Assurance
- Training costs will be high.
- Slows productivity, raising average unit cost.
Quality circles
These are small groups of workers, who work in the same area of production who meet regularly to solve problems that are occurring.
Kaizen
Japanese management term meaning ‘continuous improvement
Benefits of TQM
- Focus clearly on relationship with suppliers and customers
- Achieve quality in all aspects of the business
- Critically analyse all processes to remove waste and inefficiencies
- Find improvements and develop measures of performance
- Develop a team approach to problem solving
Drawback of TQM
- Training and development costs
- Needs commitment from the entire business
- Bureaucracy
- Stress is based on the process not the product