2.3 Ink Metering & Anilox rolls Flashcards

1
Q

ink metering refers to

A

applying correct ink film thickness to plate

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2
Q

too think ink film can cause

A

low density, weak colour

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3
Q

too thick ink film can cause

A

high density, dark colour
slow drying
blocking
poor ink trap in overprint areas

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4
Q

ink metering is controlled by

A

the ink
anilox roll
metering method

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5
Q

What must have the same surface speed

A

Plate - substrate

Anilox roll - plate

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6
Q

What are the three ink metering methods

A

Fountain roll doctoring (two roll method)
Reverse angle doctor blade
Chambered doctor blade

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7
Q

Describe Fountain roll doctoring

A

Hard rubber roller transfer ink from pan to plate

Roll may turn at same speed or slower to provide wiping action

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8
Q

Describe Reverse angle doctor blade

A

Metering roll doesn’t touch anilox

Metering roll only floods anilox with ink

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9
Q

Describe Chambered doctor blade

A

Consists of backing plate blade and reverse doctor blade

Metering is done by the reverse angle blade

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10
Q

When mechanically engraved anilox rolls are coated with ceramic, max lpi is

A

220 lpi

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11
Q

All mechanically engraved anilox rolls have a _______ degree angle

A

45

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12
Q

Max lpi for laser engraved anilox roll are

A

1200-1500lpi

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13
Q

Anilox cell angle for newspaper printing is _______ and for coating applications it’s __________.

A

45

30

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14
Q

Lower the cell volume =

A

Larger the area will be covered by ink

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15
Q

Cell volume to low….anilox roll should be repaired …..T or F?

A

True

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16
Q

The depth of an anilox cell is normally _____% - _____ %of the cell opening

A

23-33%

17
Q

Smaller BCM =

A

Less ink applied to substrate

18
Q

Minimum anilox cell count is ___________

A

4 x plate screen ruling

E.g. 80 lpi plate requires anilox roll of 4x80 = 320 lpi