(2) Process Equipment and Plant Design I Flashcards
Fresh water carrying pipelines in chemical industries are coloured with __________ color.
sea green
brown
yellow
red
sea green
Which of the following material is seldom used for pressure vessel construction ?
Rimmed steel
Mild steel
Killed steel
Semi-killed steel
Rimmed steel
The ratio of shear stress to shear strain is called
-bulk modulus
-shear modulus
-modulus of rigidity
-modulus of elasticity
-shear modulus
25 per cent cut segmental baffle means that the baffle
-height is 75% of the I.D. of the shell.
-height is 25% of the I.D. of the shell.
-spacing is 75% of its height.
-width is 25% of its height.
-height is 75% of the I.D. of the shell.
Liquid/petroleum fuel storage tanks are built underground (as in case of petrol pumps), when the storage capacity is less than __________ kilolitres.
20
30
45
85
45
Le/D for fully open globe value may be around
-10
-25
-75
-300
300
Lug support is
-the most suitable for thick vertical vessel.
-same as bracket support.
-provided usually for vessels of much smaller height than skirt supported vessels.
-all (a), (b) and (c).
-all (a), (b) and (c).
Pick out the wrong statement pertaining to the use of valve tray, seive tray and bubble cap trays in continuous distillation column.
-Bubble cap trays though most expensive are the best in situations, where low vapour rates is to be handled and a positive liquid seal is essential at all flow rates.
-Murphree efficiency of all the three trays are nearly equal, however the peak efficiency is generally higher for seive and valve trays than the bubble cap.
-Maintenance cost for valve and seive trays are comparatively more than bubble cap tray due to their relatively complicated construction features.
-Valve trays have the highest turn down ratio (i.e. the ratio of the highest to the lowest vapour flow rates) and thus provides the maximum flexible operating range.
-Maintenance cost for valve and seive trays are comparatively more than bubble cap tray due to their relatively complicated construction features.
With increase in the number of shell passes, the value of FT
-increases
-decreases
-remains same
-remains same, only if the number of tube passes does not change.
-increases
Holes of a sieve tray are arranged in triangular pitch of __________ times the hole diameter.
1.5 to 2
2.5 to 5
5 to 10
10 to 15
2.5 to 5
In case of a shell and tube heat exchanger, the minimum shell thickness for carbon steel (inclusive of corrosion allowance) depends on shell diameter and is in the range of __________ mm.
3-5
5-11
8-15
12-18
5-11
The stress developed in a material without any permanent set is called the
-ultimate stress
-yield stress
-elastic limit
-breaking stress
-elastic limit
In a shell and tube heat exchanger, the ‘tube pitch’ is defined as the
-O.D. of the tube for square pitch.
-shortest distance between two adj acent tube holes.
-shortest centre to centre distance between adjacent tubes.
-none of these.
-shortest centre to centre distance between adjacent tubes.
Which of the following is not a valid assumption in continuous binary distillation for calculating the number of equilibrium stages by Mc-Cabe-Thiele’s method ?
-Sensible heat changes for vapour & liquid are negligibly small.
-Reflux is not a saturated liquid.
-Molar latent heat of the two components are equal.
-Heat of mixing of normal liquid is assumed to be zero.
-Reflux is not a saturated liquid.
Overall distillation column efficiency for most of the refinery columns can be given by (for μ = 0.07 - 1.4 cp and relative volatility < 4) (where η = overall column efficiency, % μ = molal average viscosity of feed at average column temperature and pressure, cp Δp = pressure drop per tray, psi)
-η = 17 - 61.1 log μ
- n = 24.6 P/μ
-η = 1.66 - 0.25 log μ
-η = 0.25 log μ - 1.67
-η = 17 - 61.1 log μ
In case of bubble cap distillation column of diameter greater than 1.2 metres, the cap diameter is roughly about __________ cms.
10
20
30
35
10
Tube side pressure drop in a 1-2 heat exchanger (for turbulent flow of fluids through the tubes) is about __________ times, that in a 1-1 heat exchanger having the same size & number of tubes and operated at the same liquid flow rate.
2
1/2
4
8
8
To keep the power input constant for a stirred vessel operating under fully developed turbulent flow conditions (constant power number), if the impeller diameter is increased by 20%, the impeller speed should be decreased by a factor of
(1.2)^3/2
(1.2)^3/5
(1.2)^2/3
(1.2)^5/3
(1.2)^5/3
In a heat exchanger, shell side fluid velocity can be changed by changing the tube
-layout
-pitch
-both (a) & (b)
-neither (a) nor (b)
-both (a) & (b)
Where does the maximum tensile strength occur in a thick cylindrical vessel subjected to internal pressure?
-At the inner surface.
-At the mid thickness of the cylindrical wall.
-At the outer surface.
-None of these.
-At the inner surface.
It is not desirable to design a heat exchanger for LMTD correction factor, FT, of less than
0.99
0.95
0.80
0.55
0.80
A rivetted joint does not fail by __________ of rivets.
tearing
shearing
tearing of the plate across a row
none of these
none of these
Triangular pitch tube layout as compared to square pitch in a shell and tube heat exchanger
-permits the use of less tubes in a given shell diameter.
-facilitates comparatively easier external cleaning because of large clearance.
-permits the use of more tubes in a given shell diameter.
-both (b) and (c).
-permits the use of more tubes in a given shell diameter.
Bracket supports are the most suitable for supporting __________ vessels.
-thick walled vertical
-horizontal
-thin shperical (e.g. Horton sphere)
-none of these
-thick walled vertical
In a multipass shell and tube heat exchanger, the shell side cross flow area does not depend upon
-baffle spacing
-clearance
-pitch
-none of these
-none of these
Two iron pipes of the same nominal diameter but different schedule numbers will have the same
-inside diameter
-outside diameter
-wall thickness
-none of these
-inside diameter
Steam side heat transfer co-efficient for design consideration under ordinary condition can be assumed to be about __________ kcal/hr.m2.°C.
1250
2500
7500
15000
7500
Pick out the wrong statement
-For all the cylindrical process vessels operating above atmospheric pressure, formed heads are used for closing the vessel.
-Fouling factor of river water is less than that of sea water.
-Risers provided in bubble cap trays in the distillation column facilitate the flow of both liquid and vapor.
-both (b) and (c).
both (b) and (c).
Lessing ring is formed by the addition of a partition across the centre of a raschig ring, which results in an area increase of about __________ percent.
5
20
35
55
20
In chemical process equipments, the conical bottom heads used, usually has an apex angle of
20°
40°
60°
80°
60°
Smaller sized packings are generally dumped to the packed columns, and the large ones of size greater than __________ mm are stacked individually, which provides better control over bed porosity and offers lower gas pressure drop.
25
50
75
150
75
Shell side heat transfer co-efficient in case of square pitch as compared to the triangular pitch under similar condition of fluid flow and tube size is
more
same
less
twice
less
Correct use of ‘factor of safety’ is very important in equipment design. It is defined as the ratio of the
-ultimate stress to breaking stress.
-ultimate stress to working stress.
-working stress to ultimate stress.
-none of these.
-ultimate stress to working stress.
The operating velocity in the absorption tower is usually 40-50% of the flooding velocity. Packed absorption towers are normally designed for a pressure drop of about __________ mm of water column per metre height of packing.
1-5
20-40
100-150
1000-1500
20-40
__________ tray arrangement is recommended for distillation column having diameter upto 4 ft.
Radial flow
Cross flow
Split flow
Cascade
Cross flow
What is the value of ‘q’ for saturated liquid feed to a distillation column ?
0
<1
1
>1
1
In perforated plate towers, the
-hole sizes may be around 1/8” or 3/16”.
-total hole area may be around 6 to 15% of tower cross-sectional area.
-pressure drop is less compared is similar bubble cap towers.
-all (a), (b) and (c).
-all (a), (b) and (c).
The main purpose of providing stepping on the trays is to
-increase the residence time.
-decrease the pressure drop.
-facilitate handling of large flow rate of liquid.
-improve the flow condition.
-facilitate handling of large flow rate of liquid.
The operating pressure drop range in a bag filter is about __________ mm water gauge.
50-150
5-10
500-1500
1500-2500
50-150
The ends of a cylinderical vessel can be closed by a head, which can be one of the four shapes. For the same thickness, choose the one which can withstand the highest pressure.
Flat plate
Hemispherical
Torispherical
Ellipsoidal
Ellipsoidal