2- Acoustic Emissions Flashcards
,,,,,,, testing is based on the fact that solid
materials emit sonic or ultrasonic acoustic emissions when they are mechanically or thermally stressed to the point where deformation or fracturing occurs
Acoustic emission
Acoustic emission testing is based on the fact that solid materials emit ,,,,, or ,,,, emissions when they are mechanically or thermally ,,,,,, to the point where deformation or fracturing occurs
sonic
ultrasonic acoustic
stressed
During plastic deformation, dislocations move through the material’s crystal lattice structure producing ,,,,,,,AE signals, which can be measured only over short distances under laboratory conditions
low-amplitude
The ,,,,,,method detects, locates, identifies, and displays flaw data for the stressed object the
moment the flaw is created
AE test
flaws can not be retested by the ,,,,, method
AE
Almost all materials produce acoustic emissions when
they are stressed beyond their ,,,,, to ,,,,,,
normal design ranges
final failure
first practical use of AE occurred in about ,,,,,, bc
6500
the father of modern AE testing was ,,,,,, of Germany
Josef Kaiser
A short, transient AE event is produced by a very fast release of elastic energy for a specific ,,,,, movement
dislocation
The ,,,,,,,, is the source of the elastic wave that propagates in ,,,,,,directions and cannot be stopped
local dislocation
all
On flat surfaces, the wave propagates as ,,,,,, around the source
concentric circles
amplitude of the concentric waves is attenuated with ,,,,,, time and distance
increasing
The maximum distance where an AE event can be detected depends on ,,,,,,,,
material properties,
geometry of the test object,
its content and
environment
On ,,,,,, or ,,,,, surfaces, AE events can be detected at ,,,,,, meters, which is a great advantage for this method
flat
cylindrical
several
With tank bottom testing, waves are analyzed that propagate through the liquid from the source to the ,,,,,,
tank wall
Without liquid in the tank, the waves would be greatly ,,,
attenuated
liquid-filled pipelines where the maximum distance AE events can be detected is ,,,,,, than in gas-filled tubes because the AE signal is attenuated ,,,,, in the liquid
volume than in thin-walled tubing
longer
less
AE waves reach the sensors with certain delays that depend on the position of the ,,,,,
AE source
The position of the source can be calculated using the
,,,,,,,. This is known as,,,,,,
different arrival times
“location calculation.”
AE testing can be a process chain consisting of the following
steps:
- Test object and application of load
- Source mechanisms(releasing elastic energy)
- Wave propagation (from the source to the sensor)
- Sensors:
- Acquisition of measurement data
- Display of measurement data
- Evaluation of the display
Material properties and environmental conditions influence the start of the release of ,,,,, (i.e., the start of crack formation).
elastic energy
There are two types of AE signals,,,,,,
transient ( or bursts)
continuous
starting and ending points of the transient signal are clearly differentiated from ,,,,,,
background noise
With continuous AE signals, ,,,,, and ,,,,, variations can be seen but the signal ,,,, thereby appearing continuous
amplitude
frequency
never ends
,,,,,,, filters are used to minimize background noise while enhancing the AE signal.
band pass
Digital systems sample the AE signal every ,,,, or ,,,,, times a second
100ns
10 million
time interval between first threshold crossing and peak
amplitude is known as
Rise Time
time interval between first and last threshold crossing
Signal Duration
RMS
Root mean square
AE bursts are produced by both ,,,,and ,,,,
defects
background noise
,,,,, is one of the most important burst features
Peak amplitude
In most cases, bursts with less than ,,,,, crossings and durations ,,,,, are regarded as unwanted noise signals
three threshold
less than 3 ms
,,,,, usually indicate electrical noise peaks if they arrive at all channels at ,,,,,
Very short signals
the same time
Coupling agents are crucial to the quality of ,,,,,
sensor coupling
coupling agent provide good ,,,,, between the ,,,,, and the ,,,,,,of the test object
acoustic contact
sensor and surface
Care must be taken to assure couplant is selected so
that it is acceptable at the normal ,,,, and does not ,,,, the test object’s surface
test temperature
corrode
A variety of ,,,,,, are available for industrial application
silicone greases (coupling agent)
coupling layer should be made as ,,,,, as possible by firmly pressing the sensor ,,,, the test object’s surface
thin
against