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1
Q

Approve all repair and alteration work at hold points (8.1.2.2)
Engineer
The Inspector and Engineer
Inspector and Corrosion Specialist
The Inspector
QUTE - API Certified UT
Owner

A

Inspector

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1
Q

Fitness For Service (FFS) (510: Sect 2, 7.4.4.1 & 7.5)

API 580
API 660
API 579
API 2201

A

API 579

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2
Q

Approve all nozzle installations (8.1.3)

Engineer
The Inspector and Engineer
Inspector and Corrosion Specialist
The Inspector
QUTE - API Certified UT
Owner

A

Engineer

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3
Q

Allow temporary welded repairs to remain in place past “next opportunity” (8.1.5.1.1)

Engineer
The Inspector and Engineer
Inspector and Corrosion Specialist
The Inspector
QUTE - API Certified UT
Owner

A

Inspector AND Engineer

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4
Q

Determine that a crack will not propagate from under a fillet weld patch (8.1.5.1.2.1)

Engineer
The Inspector and Engineer
Inspector and Corrosion Specialist
The Inspector
QUTE - API Certified UT
Owner

A

Engineer

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5
Q

Approve the use of fillet-welded patch repairs (8.1.5.2.1)

Engineer
The Inspector and Engineer
Inspector and Corrosion Specialist
The Inspector
QUTE - API Certified UT
Owner

A

Inspector AND Engineer

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6
Q

Approve use of lap band repair (8.1.5.1.3.a)

Engineer
The Inspector and Engineer
Inspector and Corrosion Specialist
The Inspector
QUTE - API Certified UT
Owner

A

Inspector AND Engineer

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7
Q

Authorize the repair welding of cracks at stress concentrations (8.1.5.2.1)

Engineer
The Inspector and Engineer
Inspector and Corrosion Specialist
The Inspector
QUTE - API Certified UT
Owner

A

Engineer

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8
Q

Review the repair procedures for SS Cladding (8.1.5.4.1)

Engineer
The Inspector and Engineer
Inspector and Corrosion Specialist
The Inspector
QUTE - API Certified UT
Owner

A

Inspector AND Engineer

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9
Q

Maintain record of qualified WPSs and WPQs (8.1.6.2.2)

Engineer
The Inspector and Engineer
Inspector and Corrosion Specialist
The Inspector
Repair Organization
Owner

A

Repair Organization

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10
Q

Approve use of alternate NDE methods after repairs & alterations (8.1.7.3)

Engineer
The Inspector and Engineer
Inspector and Corrosion Specialist
The Inspector
Repair Organization
Owner

A

a
Inspector AND Engineer

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11
Q

Perform calculations for rerate (8.2.1.a)
Engineer
The Inspector and Engineer
Inspector and Corrosion Specialist
The Inspector
Engineer OR Manufacturer

A

Engineer OR Manufacturer

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12
Q

Risk Based Inspection (510: Sect 2)
API 580
API 660
API 579
API 2201

A

API 580

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13
Q

API Design for Fabrication of Exchangers (572: 2 & 4.6)

API 580
API 660
API 579
API 2201

A

API 660

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14
Q

Welding on In-Service Equipment containing Flammables (510: Sect 2 & 8.1.6.1)

API 580
API 660
API 579
API 2201

A

API 2201

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15
Q

Welder & Weld Procedure Qualification (510: Sect 2 & 8.1.6.2.1)

ASME Sect VIII, Div 2
API 580
ASME Sect IX

A

ASME Sect IX

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16
Q

Welder & Weld Procedure Qualification (510: Sect 2 & 8.1.6.2.1)

ASME Sect VIII, Div 2
API 580
ASME Sect IX

A

ASME Sect IX

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17
Q

API 510 Repair Organization (A JOC)

A

ASME Stamp Holder
Authorization by Jurisdiction
Owner
Contractor

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18
Q

How to determine Corrosion Rate for New Service or Change in Service (SOPI) (510:7.1.2)

A

Same or Similar Service
Owner’s Experience
Published Data
Inspect After 1,000 Hours

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19
Q

Primary responsibilities of API 510 AI (TIE) (510: 4.2.4)

A

Testing
Inspection
Examination

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20
Q

Welding - Base metal temperature where welding is not recommended (VIII: UW-30)

< 0 F
25 F
0 - 32 F
10 - 350 F
40 - 125 F
> or = to 150 F
140 F
200 F
300 F
500 F
650 - 1100 F

A

< 0 F

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21
Q

Welding - Base metal temperature when pre-heat to 60 F is recommended (VIII: UW-30)

< 0 F
25 F
0 - 32 F
10 - 350 F
40 - 125 F
> or = to 150 F
140 F
200 F
300 F
500 F
650 - 1100 F

22
Q

UT Calibration - Calibration Block must be within what temperature of the part to be examined (577: 9.9.1)

< 0 F
25 F
0 - 32 F
10 - 350 F
40 - 125 F
> or = to 150 F
140 F
200 F
300 F
500 F
650 - 1100 F

23
Q

NDE - Standard temperature range for a PT exam (V: T-652 & 653)

< 0 F
25 F
0 - 32 F
10 - 350 F
40 - 125 F
> or = to 150 F
140 F
200 F
300 F
500 F
650 - 1100 F

A

40 - 125 F

24
Corrosion - Temperature where Cooling Water corrosion starts to significantly increase (571: 4.3.4.3.d) < 0 F 25 F 0 - 32 F 10 - 350 F 40 - 125 F > or = to 150 F 140 F 200 F 300 F 500 F 650 - 1100 F
140 F
25
Corrosion - Temperature where chloride stress corrosion cracking becomes a concern (571: 4.5.1.3.g) < 0 F 25 F 0 - 32 F 10 - 350 F 40 - 125 F > or = to 150 F 140 F 200 F 300 F 500 F 650 - 1100 F
140 F
26
NDE - Special procedures are needed for UT Thickness readings (510: 5.7.2.3) < 0 F 25 F 0 - 32 F 10 - 350 F 40 - 125 F > or = to 150 F 140 F 200 F 300 F 500 F 650 - 1100 F
> or = to 150 F
27
Corrosion - Temperature swings that can cause thermal fatigue (571: 4.2.9.3.c) < 0 F 25 F 0 - 32 F 10 - 350 F 40 - 125 F > or = to 150 F 140 F 200 F 300 F 500 F 650 - 1100 F
200 F
28
Welding - Minimum pre-heat temperature, when pre-heat is substituted for PWHT (510: 8.1.6.4.2.2.2) < 0 F 25 F 0 - 32 F 10 - 350 F 40 - 125 F > or = to 150 F 140 F 200 F 300 F 500 F 650 - 1100 F
300 F
29
Corrosion - Starting temperature for Sulfidation on Carbon Steel (571: 4.4.2.3.c) < 0 F 25 F 0 - 32 F 10 - 350 F 40 - 125 F > or = to 150 F 140 F 200 F 300 F 500 F 650 - 1100 F
500 F
30
Testing - Minimum base metal temperature during hydrotesting vessels < or = to 2” thick (510: 5.8.6.2) MDMT + 30 F MDMT + 10 F
MDMT + 10 F
31
Testing - Minimum base metal temperature during hydrotesting vessels > 2” thick (510: 5.8.6.2) MDMT + 30 F MDMT + 10 F
MDMT + 30 F
32
Maximum length of crack, Incomplete Penetration or Incomplete Fusion allowed on a new weld (VIII: UW-51.b.1 & 52.c.1) Lesser of: 0.010” or 6% of T” 1/8” 0” > 1-1/2”
0”
33
Maximum allowed mill tolerance of a plate (VIII: UG-16.c) Lesser of: 0.010” or 6% of T” 1/8” 0” > 1-1/2”
Lesser of: 0.010” or 6% of T”
34
Maximum allowed size of open discontinuity in a Bend Test (IX: QW-163) Lesser of: 0.010” or 6% of T” 1/8” 0” > 1-1/2”
1/8”
35
Wall thickness of CS shell that requires PWHT (VIII: Table UCS-56) Lesser of: 0.010” or 6% of T” 1/8” 0” > 1-1/2”
> 1-1/2”
36
Wall thickness of shell that requires Full RT (VIII: UW-11.a.2) Lesser of: 0.010” or 6% of T” 1/8” 0” > 1-1/2”
> 1-1/2”
37
Maximum length of pits allowed in 8” line (510: 7.4.3.c) 2” 4” 5” 6”
2”
38
Minimum length of RT when qualifying a welder with RT (IX: QW-302.2 & 304.1) 2” 4” 5” 6”
6”
39
Minimum length of Spot RT (VIII: UW-52.c) 2” 4” 5” 6”
6”
40
Minimum overlap for PWHT when using multiple heats (VIII: UW-40.a.2) 2” 4” 5” 6”
5’
41
Minimum allowed wall thickness at a pit (510: 7.4.3.a) Lesser of: 0.010” or 6% of T” 1/8” 1/2 t min > 1-1/2”
1/2 t min
42
Design - Joint Category of a vessel longitudinal weld (VIII: Fig UW-3) A B
A
43
Design - Joint Category of a vessel circumferential weld (VIII: Fig UW-3) A B
B
44
Design - RT Factors representing Full RT (VIII: UG-116.e.1 & 2) RT-1, RT-2 RT-3, RT-4
RT-1, RT-2
45
Design - RT Factors representing Spot RT (VIII: UG-116.e.3) RT-1, RT-2 RT-3, RT-4
RT-3
46
Design - Weld Type - Butt Double Welded (VIII: Fig. UW-12) Type 1 Type 2 Type 3 Type 4
Type 1
47
Design - Weld Type - Butt Single Welded With Backing (VIII: Fig UW-12) Type 1 Type 2 Type 3 Type 4
Type 2
48
Design - Weld Type - Butt Single Welded Without Backing (VIII: Fig UW-12) Type 1 Type 2 Type 3 Type 4
Type 3
49
NDE - Lead letter used during RT to indicate a film-side IQI (V: T-277.1.b) A B F G
F
50
Design - ASME Sect VIII stamp for relief devices (VIII: Fig UG-129.1) U L UV UM
UV
51
Design - ASME Sect VIII stamp for miniature vessels (VIII: UG-116.a.1.b) U L UV UM
UM
52
Design - ASME Sect VIII stamp for routine vessels (VIII: UG-116.a.1.a) U L UV UM
U
53
Design - Marking on nameplate indicating vessel is in Lethal Service (VIII: UG-116.c) U L UV UM
L

510 FML (2 decks)

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