15.11 Fuel Systems Flashcards

1
Q

How is power increased or decreased in the engine?

A

By varying the amount of fuel flow to the combustion chamber.

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2
Q

What is a ‘Rich blowout’?

A

Excess fuel cools the air-fuel mixture below combustion temperature.

The amount of oxygen in the air supply is insufficient to support combustion.

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3
Q

What’s the 3 main functions of an engine fuel system?

A
  • Pressurise the fuel.
  • Meter the fuel flow.
  • Deliver atomised fuel flow to the combustion chamber.
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4
Q

What are the three main types of fuel control system?

A
  • Hydromechanical.
  • Hydromechanical/electronic.
  • FADEC.
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5
Q

What’s the main fact about a ‘Pure hydromechanical system’?

A

It has no electronic interface in assisting the computing and metering of fuel.

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6
Q

What’s true about the accuracy of the fuel metering function in a pure hydromechanical system?

A

It’s not as accurate as an electronic system.

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7
Q

What are the two main sections of a fuel control system?

A
  • Computing section.
  • Metering section.
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8
Q

What be can added to a hydromechanical unit to improve fuel flow metering?

A

An electronic system.

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9
Q

What’s the 3 advantages of adding an electronic system to a hydromechanical unit?

A
  • Can receive more inputs.
  • Is more accurate.
  • The hydromechanical section can then act as a backup if the electronic system fails.
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10
Q

What is an EEC?

A

Electronic engine control.

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11
Q

What does a hydromechanical/electronic system consist of?

A

A hydromechancal unit, and a remotely located EEC.

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12
Q

What are the two modes of a Hydromechanical/electronic system?

A
  • Automatic mode.
  • Manual mode.
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13
Q

What is automatic mode in a Hydromechanical/electronic system?

A

The EEC is in control of fuel flow metering.

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14
Q

What is manual mode in a Hydromechanical/electronic system?

A

The hydromechanical unit takes over control of fuel flow metering.

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15
Q

In normal operation, what does the Engine Fuel Control Unit control? (4)

A
  • Thrust setting.
  • Speed governing.
  • Acceleration.
  • Deceleration.
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16
Q

What happens if the electronic unit fails, in a Hydromechanical/electronic system?

A

Manual mode is activated and allows the engine to operated at a reduced power under full control of the hydromechanical unit.

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17
Q

Is the solenoid energised or de-energised, when in automatic mode?

A

The solenoid is energised.

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18
Q

What type of filter is the fuel supplied to the unit through?

A

A 200 micron inlet filter screen.

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19
Q

What determines the position of the metering valve, in terms of a specific ratio?

A

Fuel flow (wf) / Compressor discharge pressure (P3).

(wf/P3 ratio).

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20
Q

What does a fixed wf/P3 ratio give, in terms of thrust?

A

A minimum of 90% thrust, up to 30000ft, surge-free.

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21
Q

What drains the fuel nozzles and manifold after engine shutdown?

A

Drain valve assy.

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22
Q

Where is the Engine Fuel Control Unit usually located?

A

Remotely located and airframe mounted.

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23
Q

How is the interface between the remotely located EFCU and the engine/aircraft, achieved?

A

Branched wiring harness.

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24
Q

What does FADEC stand for?

A

Full Authority Digital Engine Control.

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25
Q

Does the FADEC system have a hydromechanical backup?

A

Nope.

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26
Q

What is the primary component of the FADEC system?

A

The EEC.

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27
Q

What does the FADEC use to provide information to the EEC?

A

Electronic sensors.

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28
Q

How does the EEC calculate fuel flow for the metering valve, in a FADEC system?

A

The EEC uses the signals received from the FADEC’s electronic sensors.

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29
Q

How does the metering valve know how to control the fuel flow, in a FADEC system?

A

It reacts to the commands received from the EEC’s calculations.

(The EEC makes its calculations based on information from the FADEC’s sensors).

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30
Q

What is the construction of the EEC’s channels?

A

It has a two channel system (A and B) that are physically independent from eachother.

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31
Q

What does one channel of the EEC’s two channel system, consist of?

A

It’s an independent computer that can completely control engine operation.

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32
Q

How do the EEcs channels communicate to eachother?

A

Via crosstalking.

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33
Q

What does the crosstalking logic do?

A

Compares the data from the two channels, to determine which data is best to control the output driver for the torque motor, or the solenoid bank.

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34
Q

What does the primary channel control?

A

All of the output drivers.

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35
Q

What two types of memory does the EEC have?

A
  • Volatile.
  • Non-volatile.
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36
Q

What are the two thrust control modes for the EEC?

A
  • Normal mode.
  • Alternate mode.
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37
Q

What controls thrust in EEC normal mode?

A

The thrust is set by the EPR (Engine Pressure Ratio).

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38
Q

What controls alternate thrust in EEC alternate?

A

The thrust is set by N1.

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39
Q

What does the programming plug in the EEC do?

A

Selects the correct software in the EEC for the thrust rating of the engine.

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40
Q

What happens to the programming plug if the EEC is removed?

A

It remains with the engine, its attached to the fan case with a lanyard.

41
Q

What is the primary fuel system?

A

It stores the fuel.

42
Q

What is the secondary fuel system?

A

Supplies the fuel to the engine.

43
Q

What are the two main purposes of the secondary fuel system?

A
  • Supply fuel to the combustion chamber.
  • Control quantity of fuel necessary for correct engine operation.
44
Q

What two sub-systems is the engine fuel control system split into?

A
  • Distribution System.
  • Control system.
45
Q

What are the 3 main tasks of the distribution system?

A
  • Safely supply fuel to the combustion chamber.
  • Pressurise fuel for vaporisation.
  • Heat the fuel.
46
Q

What’s the first component in the fuel distribution system?

A

Low pressure fuel pump.

47
Q

What is the purpose of the LP fuel pump?

A

Receives fuel from the tanks and increases fuel pressure to 175psi. Prevents cavitation at the HP pump.

48
Q

What does the fuel flow through, before it reaches the HP pump?

A

Through the oil cooler (to heat the fuel) and the inlet filter.

49
Q

The fuel then reaches the HP Pump. What happens here?

A

Fuel pressure is increased to 900psi at max engine speed.

50
Q

What other component does the HP pump have, to protect against overpressure?

A

A pressure relief valve that opens at 1250psi.

51
Q

What does the HP pump supply then fuel to?

A

The metering valve.

52
Q

What is true about the quantity of fuel that is supplied to the metering section from the HP pump?

A

It always supplies a greater quantity of fuel to the metering section, than is actually required.

53
Q

What happens in the metering section with regards to how the fuel is metered?

A

The metering section only supplies the metered fuel to the fuel nozzles.

The un-metered (excess) fuel flows back to the pump via the bypass return line.

54
Q

What is the purpose of the un-metered fuel?

A

The un-metered fuel is used to cool the IDG oil, on its way back to the LP pump.

55
Q

In low-power conditions, where is the un-metered fuel from the metering section sent to?

A

Back to the fuel tanks, via the fuel recirculation valve.

56
Q

What’s the purpose of sending un-metered fuel through the fuel recirculation valve, in low power conditions?

A

It uses colder fuel to help cool the hot un-metered fuel before it flows back into the fuel tank.

This is because the hot fuel could cause the LP pump to overheat.

57
Q

What type of fuel pump is normally used at the inlet of the engine driven pump?

A

Non-constant displacement fuel pump.

58
Q

What type of fuel pump is normally used at the main stage of the engine driven fuel pump?

A

Positive displacement pump.

59
Q

How are fuel pumps lubricated?

A

By the flow of fuel passing through them.

60
Q

When should you never operate a fuel pump?

A

If there is no fuel supply to it. It will burn out very quickly.

61
Q

Where are low pressure filters usually installed?

A

Between the supply tanks and the engine fuel system, to protect the EDP.

62
Q

Where are high pressure filters usually installed?

A

Between the fuel pump and fuel control system, to protect the system from contaminants from the LP pump.

63
Q

What are the 3 most common types of fuel filter?

A
  • Micron filter.
  • Wafer screen filter.
  • Plain screen mesh filter.
64
Q

What is the most commonly used type of filter?

A

Micron filter, because it has the greatest filtering action.

65
Q

What size particles can a micron filter, filter out?

A

10-25 microns.

66
Q

What’s the disadvantage or micron filters, and how is it overcome?

A

They are susceptible to clogging.

Overcome by pressure bypass valve.

67
Q

What is the benefit of using a Porous Cellulose material in the filter element?

A

It can also absorb some of the water that may be present in the fuel.

68
Q

What are the most common mesh ratings of filters used in fuel systems?

A

200 mesh and 35 mesh.

69
Q

Which type of filter element is replaceable?

A

Wafer screen type.

70
Q

What two sources of heat can a heat exchanger use to heat the fuel?

A
  • Engine bleed air.
  • Hot oil.
71
Q

What’s the name for a heat exchanger that uses bleed air to heat the fuel?

A

Air-to-liquid exchanger.

72
Q

What’s the name for a heat exchanger that uses hot oil to heat the fuel?

A

Liquid-to-liquid exchanger.

73
Q

What supplies fuel to the fuel manifold?

A

The fuel control unit.

74
Q

What does the fuel manifold supply fuel to?

A

The fuel nozzles.

75
Q

What is the purpose of using shrouds around the fuel manifold?

A

They protect against high pressure fuel leaks in the hot environment of the compressor and combustion case.

76
Q

How do the shrouds protect against fuel leaks?

A

They catch any leaked fuel and carry it to the engine drain system.

77
Q

What do double-sealed connections between the fuel manifold and fuel nozzles, provide?

A

Two layers of protection against fuel leaks between the fuel manifold and nozzles.

78
Q

What creates the inner seal in a double-sealed connection?

A

A pair of O-rings.

79
Q

What creates the outer seal in a double-sealed connection?

A

A conical seal between the manifold and nozzle.

80
Q

What is the main purpose of the fuel nozzles?

A

To atomise the fuel.

81
Q

What are the two types of fuel nozzles?

A
  • Simplex.
  • Duplex.
82
Q

What’s inside a simplex fuel nozzle?

A

A swirl chamber.

83
Q

What’s the disadvantage of a simplex fuel nozzle?

A

Only provides good atomisation in a small fuel-flow range.

84
Q

How is the disadvantage of simplex fuel nozzles overcome?

A

By using two different sets of simplex nozzles. (primary and secondary).

85
Q

What is the function of the primary simplex nozzles?

A

They are used for engine start up to idle speed.

86
Q

What is the function of the secondary simplex fuel nozzles?

A

They are used for acceleration up to full power.

87
Q

Are simplex fuel nozzles normally used on modern GTEs?

A

Nope.

88
Q

What do Duplex fuel nozzles achieve?

A

They combine the two systems of the simplex fuel nozzles, into one.

89
Q

What does each duplex nozzle consist of?

A

Each nozzle has ‘dual-flow’;

  • Two discharge orifices.
  • Two internal supply lines.
90
Q

What is the structure of the primary orifice in a duplex nozzle?

A

It’s smaller and located in the centre of the nozzle.

91
Q

What is the structure of the secondary orifices in a duplex nozzle?

A

They are larger, and they surround the primary orifice.

92
Q

What divides the flow of fuel through the duplex nozzle into the different orifices?

A

Flow divider valve. It’s spring loaded.

93
Q

What happens to the flow divider valve, as engine speed increases?

A

The valve opens to increase fuel pressure.

94
Q

What else do the duplex nozzles do, in relation to airflow and cooling?

A

They pick-up some of the airflow from the combustion chamber, to help cool the nozzle.

Also helps blow-away residual fuel on the nozzle tip after engine shutdown.

95
Q

How do air-spary nozzles atomise fuel?

A

They use high velocity airflow that flows through an inner and outer air swirler.

96
Q

What’s the advantage of air-spray nozzles?

A

They provide good atomisation even at lower engine speeds.

97
Q

What’s the disadvantage of air-spray nozzles?

A

They require a constant high-velocity airflow.

98
Q

What type of flow do air-spray nozzles always provide?

A

Single flow.