1.11 Design for manufacturing, maintenance, repair and disposal Flashcards

1
Q

What can make recycling difficult?

A

Ability to disassemble the product

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2
Q

How do manufactures help with polymer recycling?

A

using coding on different product to aid with sorting of waste

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3
Q

How do Dyson aid recycling efforts?

A

Arrange for free collection of the old vacuum for recycling

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4
Q

What does the term ‘cradle to grave’ mean?

A

Designers and manufacturers are considering the impact of the whole life cycle of the product they produce

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5
Q

What does the ‘cradle to grave include’

A
Raw material :
Extraction
Production
Distribution 
Use 
Disposal
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6
Q

What manufacturing method can be used to reduce material waste?

A

Nesting

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7
Q

How have Ikea reduce material use in table tops?

A

Using a honeycombe structure to keep strength and reduce material usage

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8
Q

How have Ikea increased efficiency of vehicle use?

A

Increasing loading capacity and turning to electric vehicles

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9
Q

What did Schwarzkopf do?

A

Changed their shampoo bottles to use 30% less materials but still have the same strength

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10
Q

How do solid hardwood furniture manufacturers reduce amount of timber wasted?

A

Use techniques such as glueing together small pieces to create large sections

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11
Q

How can consumers make a difference?

A

Refusing to purchase products that are harmful to the environment

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12
Q

Why are many products not designed for repair?

A

Greater costs associated with easily dismantled temporary fastening methods

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13
Q

How does repair link to aesthetics?

A

Consumers want sleek and slim products as they are more attractive

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14
Q

What are the disadvantages or reinforced polymer composite and how have they been overcome?

A

High initial cost and recycling it is difficult

Number of repair strategies has been put in place e.g. patches, scarf joint and resin infusion

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15
Q

How are vehicle bodies repaired?

A

Full panels are removed and recycled and replaced

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16
Q

What is rethink?

A

Consideration of alternatives to traditional products

17
Q

What are 3 examples of rethinking?

A

Using the cycle to work instead of buying a car
Having solar panels fitted
Installing a water butt system for garden watering

18
Q

Why are new product affordable?

A

They have been produced in countries where workforces are poorly paid

19
Q

Give 2 examples of reusing?

A

Matching bricks is a company who specialise in the re-use of bricks for extensions
View tube was constructed out of old shipping containers as a place to watch the construction of the London Olympic Park

20
Q

What is upcycling?

A

creative reuse of unwanted products and materials

21
Q

Why are some products difficult to repair?

A

Due to protections of internal workings e.g. water tight seals

22
Q

Why can tablets and phones be hard to repair?

A

to make the products slim some components such as the battery and SSD which are non-renewable

23
Q

What is a more consumer friendly maintenance approach?

A

using temporary joining methods such as screws

24
Q

what are companies eager to do?

A

Create their products as efficiently as possible to reduce costs and minimise mistakes

25
Q

What are 4 examples of systems used to increase ease of manufacture?

A

Using standardised parts
Use of self finishing materials such as polymers
Using adhesives rather than mechanical fasteners
Injection moulding

26
Q

What causes disassembly to be a low priority?

A

Cost implications

27
Q

Which company is at the forefront of ELV implementation?

A

BMW

28
Q

How can shape materials aid with disassembly?

A

SMA and SMP can be used as fastenings in products

At the end of life the product is heated and the fastenings release themselves