10.7 Applicable Requirements Flashcards
Maintenance programmes and schedules outline a list of tasks with intervals specified in terms of flight hours, flight cycles, or calendar time. These intervals are determined based on hard time, on-condition, or condition monitoring criteria.
The operator selects a maintenance schedule that aligns with its operations, choosing either a Block (Pyramid) system or an Equalised (Progressive) system
In the Block (Pyramid) maintenance system, often represented by letter checks A, B, C, and D, tasks are grouped together. For instance, a basic set of tasks may be performed every 200 hours, with additional sets added at multiples of this interval, such as 400, 600, 800 hours, and so on. As the flight hours increase, the number of tasks required also increases. This approach is suitable for
long-haul carriers and/or older aircraft that can be scheduled for longer periods on the ground. Benefits include consistent preparation and completion times, a relatively stable workload, fixed content, and efficient planning and control.
However, there are some drawbacks to the Block (Pyramid) system. It involves relatively large gaps between checks, potentially leading to uneven workloads for staff and other resources. Additionally, the aircraft may be out of service for extended periods
the Equalised (Progressive) system employs shorter and equally sized checks that are conducted more frequently. These checks, sometimes referred to as E‑checks, contain the same tasks as in the Block system but are packaged differently. For example, the work involved in a D‑check could be distributed across multiple C‑checks (C1, C2, C3, C4), which progressively involve deeper inspections or component replacements.
The Equalised (Progressive) system is suitable for short-haul, low-cost carriers, and/or newer aircraft that require minimal downtime. Many types of checks can be completed overnight when the aircraft is not in use.
Benefits of the Equalised (Progressive) system include the balancing of resources and a more consistent workload for maintenance personnel. However, there are some disadvantages, such as additional costs due to repeated access work on the aircraft and the challenge of addressing emergent work that may require immediate attention upon discovery.
A- Check
This check is performed approximately every 500 to 800 flight hours or 200 to 400 cycles. The duration of the check requires about between 20‑50 man‑hours and is usually performed overnight at an airport terminal/gate or hangar.
The actual scheduling of this check varies by aircraft type, the cycle count (takeoff and landing is considered an aircraft ‘cycle’), or the number of hours flown since the last check.
The schedule can be delayed by the operator if certain predetermined conditions are met.
B- Check
This check is performed approximately every four to six months. The duration of the check requires about approximately 150 man‑hours and is usually performed within one and three days within a hangar environment.
A similar schedule applies to the B‑Check as to the A‑check. B‑Checks may be incorporated into successive A‑checks:
A‑1 through A‑10 complete all the B‑Check items.
C- Check
This check is performed approximately every 20 to 24 months or a specific amount of actual flight hours (FH) as defined by the manufacturer.
This maintenance check is more extensive than a B‑Check, requiring a large majority of the aircraft’s components to be inspected.
C‑Checks will require the use of a hangar facility at a maintenance base. The time required to complete the check is generally one to two weeks and can require up to 6000 man‑hours.
D- Check
This is the most comprehensive and demanding check. It is also known as a Heavy Maintenance Visit (HMV). This check occurs approximately every five years.
Such a check can usually demand up to 50 000 man‑hours and it can generally take up to two months to complete.
This check will also require the use of a hangar facility at a maintenance base. Due to the requirements of this check, it’s also the most expensive maintenance check to perform. Due to the complexity and the cost of a D‑Check, most operators (especially those with a large fleet) have to carefully schedule the D‑Checks for their aircraft years in advance.
On average, a commercial aircraft undergoes 2‑3 D‑Checks before it is retired
An airworthiness directive means a document issued or adopted by the CAA which mandates actions to be performed on an aircraft to restore an acceptable level of safety, when evidence shows that the safety level of this aircraft may otherwise be compromised.
The CAA shall issue an airworthiness directive when:
an unsafe condition has been determined by the CAA to exist in an aircraft, as a result of a deficiency in the aircraft, or an engine, propeller, part or appliance installed on this aircraft; and
that condition is likely to exist or develop in other aircraft.
An airworthiness directive shall contain at least the following information
an identification of the unsafe condition;
an identification of the affected aircraft;
the action(s) required;
the compliance time for the required action(s);
the date of entry into force.
Part f to M.A.301 requires the accomplishment of any applicable
Continuing airworthiness tasks
airworthiness directive (AD);
operational directive with a continuing airworthiness impact;
continuing airworthiness requirement established by the CAA ;
measures required by the CAA in immediate reaction to a safety problem
Applicants seeking AMOC to an AD approval need to ensure and demonstrate that an equivalent level of safety is achieved compared to the compliance with the original AD. An AMOC to an AD linked to a minor or major change or a supplemental type-certificates (STC) will be approved after the related change is approved.
if an AD is superseded, all AMOCs related to the AD are automatically invalidated. In these cases, a new application is required to ascertain that compliance with the new AD is achieved. A new application is not required when an AD is revised.
Sensitive Security Airworthiness Directives (SSAD)
An SSAD is an AD issued or adopted by UK CAA that mandates certain corrective actions, the content of which includes security-sensitive information.
An SSAD is disseminated by UK CAA to those states having affected aircraft on the register. Further distribution of the SSAD to operators of the affected aircraft or other concerned parties remains under the State of Registry’s responsibility and must be done on a “need to know” basis only.
An SSAD record is uploaded in the UK CAA AD publishing tool, but only after the end of the SSAD compliance time and without attachments.
Service Bulletins (SBs)
With increasing in‑service experience, the type certificate holder of the aircraft can find ways to improve on the original design which can result in lower maintenance costs or increased performance. These improvements (can require alterations to the aircraft) are suggested and circulated through service bulletins (SBs) to the Operators as optional items.
The Operators can use discretion on whether or not to incorporate the bulletins. SBs can sometimes become mandated by relevant Airworthiness Directive (AD).
The SB include one of these four compliance recommendation categories in the service bulletin:
Service Bulletin must be accomplished
Service Bulletin recommended to be accomplished to prevent significant operational disruptions
Service Bulletin to introduce improvements
Service Bulletin for convenience or option
SBs are issued to cover each subject and describe the changes that fall into the following categories:
Modifications to the aircraft, engine or accessory including embedded software.
Modifications, which affect performance, improve reliability, increase safety of operation, provide improved economy, or facilitate maintenance or operation.
Special functional checks of an urgent nature required to detect an incipient failure, such as pressure checks, functional checks, etc.
Reduction of existing life limits or establishment of first time life limits for components.
Conversions from one engine model to another.
Changes affecting the interchangeability or intermix of parts.
Special inspections/checks required to be performed until a corrective action can be taken
Substitution of one embedded software program by another which changes equipment function and the part number of the programmed memory device, requiring a record of accomplishment.
Special inspections/checks required to maintain the aircraft, engine, or accessories in safe operating condition.
One time inspections/checks to detect a flaw or manufacturing error.
Substitution of one embedded software program by another which changes equipment function and the part number of the programmed memory device, requiring a record of accomplishment.
Special inspections/checks required to maintain the aircraft, engine, or accessories in safe operating condition.
One time inspections/checks to detect a flaw or manufacturing error.
If a new Service Bulletin is issued, then a revision to the invalidated Service Bulletin must also be issued, in order to stop its progression. Even though there are many other publications and correspondences available to the airframe, engine and component manufacturers, they are not allowed to be used to transmit actions which require a record of accomplishment.
Service Bulletins must not be used to cover routine recommended inspections/checks, standard repairs, or revisions to maintenance practices or shop procedures.
These must be covered as revisions to the manufacturer’s Aircraft Maintenance Manual, Structural Repair Manual, or Component Maintenance Manual as appropriate.
ALERT SB
Alert Service Bulletins are issued on all matters requiring the urgent attention of the operator and are limited generally to items affecting safety. Matters of extreme urgency with compliance recommendations are transmitted by suitable media, such as telegraph, cable, and facsimile or in some cases, by telephone.
These are identified as Alert Service Bulletins and must contain a Service Bulletin Number. A complete Alert Service Bulletin is prepared and distributed promptly to confirm and elaborate upon such messages.
Standard SB
Standard Service Bulletins are issued where the use of Alert Service Bulletins is not required