X rays and other NDT methods COPY Flashcards

1
Q

how does an X ray NDT work

A

X-ray Penetration: High-energy X-rays pass through the composite, with varying absorption by different materials and defects.

Image Formation: The composite’s absorption rates of X-rays are captured on a detector, creating a contrasted image that reveals structures and potential defects.

Defect Identification: Defects in the composite, like cracks or voids, show up as contrasted areas on the X-ray image, due to density differences affecting X-ray absorption.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
2
Q

how do we calculate intensity at distance x throygh thickness of specimen

A

l(x) = l0 e^(-μx)

μ is attenuation coefficient (same as absorbtion)
l0 is intencity incident on material

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
3
Q

what is photographic density

A

measure of proportion of light which passes through specimen

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
4
Q

formula for photographic density

A

D = log10 (incident light intensity / transmitted light intensity)

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
5
Q

how do x ray images with too high nd too low exposure look

A

too high (overeposure) - Excessive exposure leaves much of image black, obscuring
detail at lightly absorbing regions.
too low (underexposure) - Insufficient exposure leaves much of image white, obscuring
detail at highly absorbing regions

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
6
Q

formula for relative exposure

A

Erel = E / Ebase

Ebase is baseline exposure for unexposed film

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
7
Q

film gradient formula

A

Gd = (D - K) / log10(Erel)

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
8
Q

name 2 types of x ray detectors

A

direct conversion, indirect conversion

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
9
Q

explain direct conversion digital detectorsin x rays

A
  1. X-ray photoconductor converts incoming x-rays to electric charge.
  2. Charge build up is proportional to
    x-ray intensity.
  3. Array of Thin-film-transistors measures local charge to produce image.
How well did you know this?
1
Not at all
2
3
4
5
Perfectly
10
Q

explain indirect conversion digital detectors

A
  1. Scintillator converts incoming x-rays to visible light.
  2. Light detected directly with charged coupled device
  3. Amorphous silicon converts light to electric charge.
  4. Array of Thin-film-transistors measures local charge to produce image.
How well did you know this?
1
Not at all
2
3
4
5
Perfectly
11
Q

What are CT scans

A
  • Imaging a slice of an object by using a rotating x-ray imaging system.
  • By imaging from many directions avoids problem of defect orientation
  • 2D slices can be stacked to give 3D images
How well did you know this?
1
Not at all
2
3
4
5
Perfectly
12
Q

explain CT scans set up

A

page 49 notes

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
13
Q

how does CT scan work

A
  • collimator shield only allows s rays in single plane to pass
  • line detector measures intensity along line - 1D image
  • fan shaped beam illustrates a slice of the target, absorption leads to intensity variations in 1D image
  • individual 1D images are projected back across a 2D plane
  • summation reproduces features which changed the amplitude of x rays
  • more 1D images give a better 2D reconstruction
How well did you know this?
1
Not at all
2
3
4
5
Perfectly
14
Q

compare x ray and CT scan NDT methods

A

X ray:
- 2D image produced by exposure of 2D film
- Image due to absorption along path from source to image point
- Structure effectively flattened into 2D plane
- Portable systems
- Large (approx. 1 m) areas scanned quickly (a few seconds)
- Used for quality control and in-situ NDT

CT Scan:
- 2D image produced by combining many 1D images taken around the target
- Image is slice of target with each point representing absorption of that point in the object
- Large fixed location equipment
- Limited size of sample (typically up to 1m) can fit in scanner. takes up to a minute for 2D slice.
- Used for research and (some) quality control

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
15
Q

compare pulse and lock in thermography

A
  • lock-in requires lower instantaneous power
  • lock-in has better heat distribution accoss sample - no hot spots
  • lock in you can vary frequency to get more info
  • lock in has more complicated electronics and processing
  • sensetivity of each method depends on the defect type and depth
How well did you know this?
1
Not at all
2
3
4
5
Perfectly
16
Q

4 advantages of thermography

A
  • fast
  • single image covers large areas
  • can scan curved surfaces
  • better for low heat condictivity materials like CFRP
17
Q

limitations of thermography

A
  • cant detect defects perpendicular to the surface
  • cant detect narrow cracks, which do not prevent heat transfer
  • can only do defects near surface.
  • easier to detect large defects near surface
18
Q

depth (from surface) requirement for thermography

A

w/d > 2

w is width of defect

19
Q

explain eddy currrent testing

A
  • An alternating current in a coil generates a time-varying magnetic field.
  • A time-varying magnetic field will cause a current in a nearby electrical conductor: eddy currents.
  • The eddy currents generate their own magnetic field, which opposes the original current. - - This causes a measurable change in the coil’s electrical impedance.
  • Cracks act as electrical insulators, restricting current flow in the sample and reducing the effect of the eddy currents on coil impedance.
20
Q

advantages and limitations of eddy current testing

A

advantages:
- Very portable.
- Detects surface cracks in metals very well.
- Eddy currents have limited penetration depth.

disadvantages:
- Only works for conductive materials.
- Eddy current not generally applied to CFRP, but ongoing research for specific detection of fibre breakage.

21
Q

explain Potential Drop Crack Depth Measurement NDT method

A
  • Constant current applied across two outer electrodes in contact with the sample.
  • Voltage across two probe electrodes measured.
  • Change in resistance (due to surface crack) causes change in measured voltage.
  • Simple method of detecting cracks in conducting materials.
  • No current application to composites.
22
Q

Explain magnetic particle inspection NDT

A
  • Method of detecting defects in ferromagnetic materials (Iron, nickel, cobalt, and alloys thereof).
  • Magnetic field lines concentrated in ferromagnetic material.
  • Defects are discontinuities in the material that cause a distortion in the field.
  • If the defect is close to the surface, the field lines pass outside the sample.
23
Q

explain magnetic particle inspection

A
  • Ferromagnetic particles (usually iron oxide) trapped by exposed field at defects.
  • Particles usually suspended in liquid for easy application.
  • Good method for defects perpendicular to surface, i.e., fatigue cracks.
  • Applied to individual components, removed from assemblies.
  • No usage with CFRP, ferromagnetic materials only.
24
Q

both formulas for sensitivity in x rays

A

P39 notes