Wire Rope And Rigging Flashcards
Define Abrasion
Wearing, grinding, or rubbing away by friction.
Define Corrosion
Gradual wearing of wire rope by chemical action (rust, acids)
Define Grade
Wire rope or strand classification by strength and/or type of material.
Define Carbon Steel
Hardened steel, not alloyed with other metals
Define Fatigue
Progressive fracture resulting from the repeated bending of individual wires in a wire rope; may be accelerated by rust, lack of lubrication, etc
Define Tensile Strength
Greatest longitudinal stress an object can withstand without tearing apart
What word would describe ‘hardened steel, not alloyed with other metals’?
Carbon Steel
What word would describe ‘wire rope or strand classification by strength and/or type of material’?
Grade
What word would describe ‘wearing, grinding, or rubbing away by friction’?
Abrasion
What word would describe ‘progressive fracture resulting from the repeated bending of individual wires in a wire rope’?
Fatigue
What word would describe ‘greatest longitudinal stress and object can withstand without tearing apart’
Tensile Strength
What word would describe ‘gradual wearing of wire rope by chemical action’
Corrosion
What are the three wire rope components?
Core, Wires, Strands
What is the purpose of the core in a wire rope?
Forms the foundations for the strands
What is the purpose of the wires in a wire rope?
Forms the strands and collectively provide rope strength. Some strand designs require a “centre wire” around which other wires are wound to form a strand.
What is the purpose of strands in a wire rope?
Made up of multiple wires, laid helically (spiraled) around the core
Why is the core so important?
The core is the heart of a wire rope around which the main rope strands are laid. The core keeps the strands from jamming against or contracting each other under normal loads and flexing.
What are the three types of wire rope cores?
Fibre, Wire Strand Cord WSC, and Independent Wire Rope Core IWRC
What is the most common type of wire rope core?
IWRC
What are the advantages of IWRC?
Stretch less than fibre cores, better resistance to crushing loads, not affected by high temperatures, increases strength and weight of the wire rope.
WSC has what type of core?
Same pattern as the strands.
IWRC has what type of core?
Independent rope constructed of Lang lay strands. Core may be same pattern as wire rope.
What is the benefit of Lang lay strands?
More wires = more tensile strength, more flexible, stronger.
Define Preformed
Wires and strands are shaped helically during the manufacturing process in order to fit in the finished wire rope.
What is the benefit of Preforming?
Eliminates built-in stress, resulting in better performance and greater durability.
What is most wire rope made from?
Improved Plow Steel (IPS) a cold drawn carbon steel
What is the tensile strength of IPS?
Between 240,000 and 260,000 psi
Increasing the grade of steel from which wire rope is made increases its breaking strength by ____
10%
What is EEIPS?
Extra extra improved plow steel
What is EIPS?
Extra improved plow steel
How do you determine the Grade of a rope?
It can only be determined by the manufacturer.
True or False: The size and number of wires in a strand must be balanced between large and small wires?
True
Are wires with smaller or larger strands more flexible?
Smaller strands.
What are the four types of strand construction?
Single Layer/Ordinary, Filler Wire, Seale, Warrington
What is Warrington wire rope designed for?
Boom Hoist
What is Seale wire rope designed for?
Hauling and Rotary
What is Filler wire rope designed for?
Load lines
What is Ordinary rope designed for?
Slings
What are the two characteristics of Ordinary rope?
All wires are the same size, good resistance to abrasion
What are the two characteristics of Seale rope?
Resistant to abrasion and crushing, medium fatigue resistance.
What are the two characteristics of Filler rope?
Less abrasion resistance, more bending fatigue resistance
What are the two characteristics of Warrington rope?
Good balance of abrasion and fatigue resistance, high structural strength
IWRC is __% stronger
7.5%
What is the main difference between Langs lay and Regular lay?
Lang goes with the flow of the strands, regular goes the opposite of the strands.
Which is more bendy, and which is stronger, Langs lay or regular lay?
Langs lay: more bendy
Regular lay: stronger
Can you have a rope with both langs lay and regular lay?
Yes, it is called “alternate lay”
What are regular lay ropes used for? And why?
Hoist lines and slings because they are more resistant to crushing.
How do you determine rope lay distance?
The distance that it takes for one strand to make one “complete revolution” around the core.
What are the four types of wire rope classifications?
Course lay, flexible, extra flexible, special flexible