Welding, Cutting, Metallurgy And Machining Flashcards

1
Q

The force to pierce a 1/2 inch hole in a 1/2 inch thick steel plate is what?

A

40000 lbs

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2
Q

What is the 2 types of milling?

A

Conventional and non conventional (climb milling)

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3
Q

What type of milling is used for non-ferrous milling?

A

Climb milling

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4
Q

Find the tap diameter size of 7/8” UNC thread.

A

49/64”

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5
Q

What type of rod is good for overhead welding?

A

6010

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6
Q

What causes a hissing sound from a torch tip?

A

Too much oxygen pressure on a small tip

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7
Q

When working on a lathe and performing a thread cutting operation a lead screw is used. The included angle of these threads are what?

A

29 °

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8
Q

The visual difference between hot and cold rolled steel is what?

A

Hot rolled steel has scaly surface

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9
Q

Determine the taper per foot of a 6” diameter shaft taper down to 3” diameter over an 8” span.

A

9”

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10
Q

Basic procedure to be done prior to cast iron welding is what?

A

Preheat

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11
Q

A right-angle triangle has a side of 32” and the other 14”. What is the length of the 3rd leg?

A

A(squared) + B(squared) = C (squared)

34.93 “

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12
Q

What is the procedure to temper carbon steel?

A

Quench immediately

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13
Q

What is the cutting speed of ft/min for 1/2” drill at 600 RPM?

A

75

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14
Q

What force is required to pierce a 2” hole in a 1/8” plate?

A

20 ton

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15
Q

What type of Weld inclusion cannot be seen with the naked eye?

A

Imbedded slag

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16
Q

Using a 7018 rod what condition reduces hydrogen in the flux and creates porous welds?

A

Damp flux

17
Q

What material gives the longest spark in a spark test?

A

High carbon steel

18
Q

What valve should be open all the way before lighting a torch?

A

Oxygen valve on the tank

19
Q

When mig welding what prevents porosity?

A

Sufficient gas flow to cover the weld area

20
Q

A 6010 rod is good for what?

A

All positions

21
Q

What does an offset tail stock on a lathe create?

A

Tapered shaft

22
Q

What technique is used with 6018 rod in the vertical position?

A

Wide weave upwards

23
Q

What should you do after welding a patch on a tank?

A

Hydrostatic test the welds

24
Q

HI 👋

A

Good job! Keep it up.

25
Q

If a welder catches fire what type of fire extinguisher is used to put out the fire?

A

Class C

26
Q

A gusset has a side of 5” in another side of 5” what is the area in square inches of the gusset?

A

12.5 square inches

27
Q

What should you do before operating a welding machine?

A

Check all connections

28
Q

What is polarity?

A

Direction of current flow

29
Q

What does the 70 in a 7018 rod refer to?

A

Tensile strength in pounds

30
Q

What is the method of testing materials without breaking them?

A

Non destructive testing

31
Q

What would you put on a steel plate prior to scribing a line?

A

Layout dye

32
Q

A steel plate measuring 48” x 96” x 1/2 inches weighs roughly how much?

A

667 lbs

33
Q

Calculate the volume of a tank with inside dimensions of 32” x 45” x 21”

A

17.5 cubic ft (LXWXH)= TOTAL ÷ 1728

34
Q

What should you do after welding a pressure vessel?

A

Test all welds

35
Q

What is used for scribing a line on a plate?

A

Marking/layout dye

36
Q

How is a file cleaned?

A

File card

37
Q

A type of flame is used on a cutting torch?

A

Neutral

38
Q

What causes torch backfire?

A

Tip too close to the work piece